Issue 30, 2025

Nanostructuring copper thin film electrodes for CO2 electroreduction to C2+ products

Abstract

The electrochemical CO2 reduction reaction (CO2RR) is a promising approach for achieving carbon-neutral processes in the chemical industry. In this context, various nanostructures have been reported to enhance the C2+ selectivity of Cu-based catalysts. Here, we prepared Cu nanoneedles (NN) from 300 nm sputtered Cu thin films through anodization under various conditions and investigated their performance in terms of C2+ product selectivity. Various combinations of anodization potentials (+0.75 VRHE, +0.85 VRHE, and +0.95 VRHE) and KOH electrolyte concentrations (0.1 M, 0.5 M and 1.0 M) allow the tailoring of the NN length and density that are linked to their CO2RR product selectivity at −1.0 VRHE. The best performance using the C2+ : C1 ratio was achieved with a high NN surface density. A detailed analysis using high-angle annular dark-field scanning transmission electron microscopy and X-ray absorption fine structure spectroscopy of the best performing sample shows that the anodization of a Cu thin film produces NNs composed of a uniform 3D network of 2 nm hydroxide nanoparticles (NPs) and reconstructs into a rougher metallic Cu NP network after the CO2RR. A high density of NNs with this inner structure may lead to an increase in the local CO concentration and thus to C2+ products. This systematic work demonstrates that nanostructuring the surface of copper thin film electrodes can enhance the CO2RR selectivity to C2+ products while the correlation between the NN morphology and their inner structure strengthens further their applications as CO2 electrocatalysts.

Graphical abstract: Nanostructuring copper thin film electrodes for CO2 electroreduction to C2+ products

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Article information

Article type
Paper
Submitted
14 Apr 2025
Accepted
29 Jun 2025
First published
03 Jul 2025
This article is Open Access
Creative Commons BY license

Nanoscale, 2025,17, 17745-17757

Nanostructuring copper thin film electrodes for CO2 electroreduction to C2+ products

D. Papamichail, F. Franceschini, I. Abbas, D. Balalta, T. T. H. Nguyen, D. Pant, S. Bals, I. Taurino, E. Janssens, D. Grandjean and P. Lievens, Nanoscale, 2025, 17, 17745 DOI: 10.1039/D5NR01514F

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