Amarajothi
Dhakshinamoorthy
*ab,
Niclas
Heidenreich
b,
Dirk
Lenzen
b and
Norbert
Stock
*b
aSchool of Chemistry, Madurai Kamaraj University, Madurai-625 021, Tamil Nadu, India. E-mail: admguru@gmail.com; Tel: +91 99764 73669
bInstitut fur Anorganische Chemie, Christian-Albrechts-Universität, Max-Eyth Strasse 2, 24118 Kiel, Germany. E-mail: stock@ac.uni-kiel.de; Fax: +49 4318801775; Tel: +49 4318801675
First published on 2nd February 2017
The metal–organic frameworks (MOFs) CAU-1-NH2 ([Al4(OH)2(OCH3)4(p-BDC-NH2)3], (p-BDC-NH2)2− = 2-aminoterephthalate) and CAU-10-NH2 ([Al(OH)(m-BDC-NH2)], (m-BDC-NH2)2− = 5-aminoisophthalate) which possess two different pore sizes were studied for their catalytic activity as heterogeneous solid base catalysts in the Knoevenagel condensation reaction between benzaldehyde and malononitrile under mild reaction conditions (40 °C, 7 h, ethanol). For comparison, isoreticular MOFs containing a smaller amount of –NH2 groups (CAU-1-NH2/H) or no –NH2 groups (CAU-10-H) were synthesized. A two-step synthesis route including the synthesis of CAU-1-NH2 and its use as crystal seeds was developed to obtain the mixed-linker CAU-1-NH2/H compound. Only for CAU-1-NH2, up to 100% selectivity towards the desired Knoevenagel condensation product is observed. Hence, the catalytic activity of CAU-1-NH2 was tested between various benzaldehydes containing different substituents with malononitrile. By employing benzaldehyde and malononitrile as the starting materials, it is found that the mixed-linker MOF CAU-1-NH2/H catalyses the formation of the acetal (benzaldehyde diethyl acetal), while both CAU-10 materials lead to mixtures of the two products. Furthermore, the catalyst stability was also examined through reusability and leaching experiments and it is observed that the catalyst can be reused with no significant drop in its activity.
As MOFs contain organic moieties that decompose at higher temperatures, these compounds are primarily applicable to catalytic processes at lower temperatures. The thermal stability of a MOF strongly depends on its composition and the structure of the IBU and some Al-based MOFs have been shown to be both thermally and chemically stable.3 For example, the compound [Al(OH)(m-BDC)] also known as CAU-10-H (m-H2BDC: 1,3-benzenedicarboxylic acid) can be used in heat transformation applications and is stable towards water sorption/desorption for at least 10000 cycles without loss of crystallinity and water adsorption capacity.4 This compound can also be directly synthesized with various functional groups on the linker molecule and the sulfonated derivative (CAU-10-SO3H) has been successfully used as a catalyst in the gas phase dehydration of ethanol.5 The structure of CAU-10-H is composed of helical chains consisting of cis-corner-sharing AlO6 polyhedra which are connected to four adjacent chains via m-BDC2− ions. Accordingly, CAU-10-H exhibits a framework with square-shaped one-dimensional modulated pores with a diagonal opening of ∼3.6 Å taking van der Waals radii into account (Fig. 1). CAU-1-NH2 ([Al4(OH)2(OCH3)4(p-BDC-NH2)3]·xH2O) is an Al-MOF with a three-dimensional pore system and two different pore sizes. The structure consists of eight-membered rings composed of corner- and edge-sharing AlO6 polyhedra. Each IBU is bridged via 2-aminoterephthalate (p-BDC-NH22−) ions to 12 other IBUs. The resulting structure possesses tetrahedral and octahedral cavities with diameters of ∼5 and ∼10 Å, respectively (Fig. 1).6
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Fig. 1 Section of the crystal structures of CAU-1 (left) and CAU-10 (right, view along the channel axis ([001])). H-atoms have been omitted for clarity. |
The Knoevenagel condensation is one of the fundamental reactions in organic chemistry for the formation of carbon–carbon bonds.7 The condensation reaction occurs between carbonyl compounds and activated methylene compounds. This carbon–carbon bond coupling reaction is widely used for the production of important drug intermediates. Furthermore, this reaction is employed as a classical test reaction to examine the activity of newly synthesised Brønsted-base catalysts. Due to their significance from an industrial and synthetic point of view, a large number of catalytic systems have been reported for Knoevenagel condensation reactions. For example, the reaction of benzaldehyde with malononitrile has been studied using [Cd(4-btapa)2(NO3)2]·6H2O·2DMF (4-btapa: 1,3,5-benzenetricarboxylic acid tris[N-(4-pyridyl)amide]),8 [Gd2(tnbd)3(DMF)4]·4DMF·3H2O (tnbd2−: 2,6,2′,6′-tetranitro-biphenyl-4,4′-dicarboxylate),9 ZIF-8,10 ZIF-9,11 Cu3(BTC)2 or Fe(BTC) (BTC3−: 1,3,5-benzenetricarboxylate)12 as solid Lewis-acid catalysts. In contrast, the same reaction was also catalyzed by basic Brønsted sites available in MOFs like DETA-Cr-MIL-101 (ref. 13) (DETA: diethylenetriamine), Fe-MIL-101-NH2,14 Zn2(tpt)2(p-BDC-NH2)I2 (ref. 15) (tpt: tris(4-pyridyl)triazine, p-H2BDC-NH2: 2-aminoterephthalic acid) and others.16
Al-MOFs have also been tested in catalysis. Thus, Gascon et al. have reported the basic properties of IRMOF-3 and Al-MIL-53-NH2 in the Knoevenagel condensation of benzaldehyde with ethyl cyanoacetate wherein the latter catalyst is less active than the former one.17 Furthermore, the catalytic activities of Fe-MIL-101-NH2, Al-MIL-101-NH2 and CAU-1-NH2 were tested in the Knoevenagel condensation of benzaldehyde with malononitrile and ethyl cyanoacetate, respectively.14 Al-MIL-101-NH2 has been reported as a bifunctional Lewis-acid/Brønsted-base heterogeneous catalyst in a tandem Meinwald rearrangement/Knoevenagel condensation reaction.18 Recently, a post-synthetic modification strategy was employed for the introduction of a primary alkyl amino group in Al-MIL-53 and its activity was examined in Knoevenagel condensation.19
Herein, we report a highly active and selective recyclable catalyst, namely CAU-1-NH2, for the Knoevenagel condensation reaction between various benzaldehyde derivatives and malononitrile which is catalyzed by primary amine groups. The activities were compared with those of the CAU-10-H, CAU-10-NH2 and CAU-1-NH2/H heterogeneous catalysts under mild reaction conditions. The catalyst stability was also ascertained by performing leaching and reusability experiments.
While CAU-1-NH2, CAU-10-H and CAU-10-NH2 were obtained according to literature procedures, the synthesis of the mixed-linker compound CAU-1-NH2/H was accomplished using a two-step approach using CAU-10-NH2 as crystal seeds. Thus, highly crystalline CAU-1-NH2/H was obtained with ∼76% BDC2− ions as linkers (Fig. S1†). IR spectroscopy unequivocally proves the presence of –NH2 groups in CAU-1-NH2 and CAU-1-NH2/H (Fig. S2†). As expected, CAU-1-NH2 exhibits a smaller specific surface area and micropore volume compared to CAU-1-NH2/H (1300 m2 g−1 and 0.54 cm3 g−1 (ref. 20) vs. 1400 m2 g−1 and 0.58 cm3 g−1) which is due to the replacement of –NH2 groups by H-atoms. The N2-sorption isotherms are presented in Fig. S3 and Table S2.†
The other two MOFs, CAU-10-H and CAU-10-NH2, were also obtained as microcrystalline samples (Fig. S5†). The presence of amino groups and other characteristic stretching frequencies corresponding to CAU-10-H and CAU-10-NH2 is visible in the IR spectra (Fig. S6 and S7†). The results of the N2 sorption measurements (Fig. S8†) for CAU-10-H are in agreement with those reported previously (a specific surface area of 656 m2 g−1 and a micropore volume of 0.25 cm3 g−1).5a On the other hand, the BET surface area of CAU-10-NH2 was measured to be 159 m2 g−1 with a micropore volume of 0.08 cm3 g−1 (Fig. S6†). The hysteresis in the N2 sorption curve is due to the small pore size in CAU-10-NH2 and low measurement temperature (77 K).
The Knoevenagel condensation (Scheme 1) reaction is one of the well-known C–C bond-forming reactions in organic chemistry which occurs between aldehydes and activated methylene compounds containing two electron-withdrawing groups.21,22 This condensation reaction is often catalysed by bases or acids and it requires high reaction temperatures or microwave irradiation.23–26 Although many catalytic systems have been reported,15,27 it is very challenging to develop a catalyst which can promote this reaction without the formation of by-products due to consecutive self-condensation and oligomerization reactions of the primary reaction product.
In addition to these by-products, often a reaction between the solvent and the aldehyde is observed (Scheme 1).
To evaluate the catalytic activity of the four Al-MOFs, at first, the Knoevenagel condensation reaction was performed by taking benzaldehyde (1) and malononitrile as model substrates in ethanol as the solvent. The reaction afforded the desired benzylidene malononitrile (2) and benzaldehyde diethyl acetal (3) through Brønsted-base and Lewis-acid catalysis, respectively, under the present experimental conditions. This observation is well supported by earlier precedents in the literature in which the Knoevenagel condensation can be performed with either acidic or basic MOFs.1c The time conversion plots for the reaction between benzaldehyde (1) and malononitrile in the presence of these catalysts are shown in Fig. 2. The selectivities to the reaction products are shown in Table 1. The reaction using CAU-1-NH2 as the catalyst resulted in 98% conversion with complete selectivity towards 2 after 7 h, while CAU-1-NH2/H showed 84% conversion of 1 with 95% product selectivity to 3. Although it would be interesting to study the activity of pure CAU-1-H, such studies cannot be carried out since we have not been able to synthesize this compound. Recently, the activities of Fe-MIL-101-NH2 and Al-MIL-101-NH2 were compared with that of CAU-1-NH2 in the Knoevenagel condensation between benzaldehyde and malononitrile at 80 °C in toluene. The former catalyst exhibited around 90% yield after 3 h, while CAU-1-NH2 showed low activity (25% yield) under identical reaction conditions.14 This was attributed to the narrow pore dimensions of CAU-1-NH2 compared to those of the MIL-101 catalysts. In any case, the present data clearly show that CAU-1-NH2 can also promote the Knoevenagel condensation if the substrate fits within the pore limits. In contrast, CAU-10-H and CAU-10-NH2 afforded complete conversion of 1 but a mixture of 2 and 3 is obtained with very similar product selectivities in both catalytic systems. This may be explained from the fact that the Brønsted-base-catalysed reaction is only dominant when the amino groups of the functionalized linker molecules are readily accessible as in CAU-1-NH2. In contrast, the mixed-linker MOF CAU-1-NH2/H which contains ca. 26% functionalized linker molecules possesses sufficient Lewis acidity, thus giving 3 as the main product. Hence, the nature of the active sites and the pore properties in the respective catalyst determine the product selectivity as well as the conversion.
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Fig. 2 Time conversion plots for the reaction between 1 and malononitrile in the presence of CAU-1-NH2 (black square) and CAU-1-NH2/H (blue triangle) as catalysts and the time conversion plot for the first (black square) and second (red circle) reuse using CAU-1-NH2. Conversion was determined by GC and referred as the disappearance of 1 and the selectivity data is given in Table 1. |
S. no | Catalyst | Conversion of 1b (%) | Product selectivityb (%) | |
---|---|---|---|---|
2 | 3 | |||
a Reaction conditions: benzaldehyde (0.05 mL), malononitrile (0.03 mL), catalyst (25 mg), EtOH (3 mL), 40 °C, 7 h. b Determined by GC. Conversion was determined by using nitrobenzene as the internal standard. c Second reuse. | ||||
1 | CAU-1-NH2 | 98 | 100 | — |
2 | CAU-1-NH2c | 98 | 100 | — |
3 | CAU-1-NH2/H | 84 | — | 95 |
4 | CAU-10-H | 99 | 56 | 43 |
5 | CAU-10-NH2 | 99 | 54 | 45 |
Furthermore, Table 2 provides the comparison of the catalytic data using CAU-1-NH2 with those for catalysts reported in the literature in terms of reaction temperature, time, conversion and selectivity, and various pieces of evidence supported to ascertain the stability of the catalysts under the experimental conditions.
Catalyst | T (°C) | Time | Conv. (%) | Selec. (%) | Stability | Ref. |
---|---|---|---|---|---|---|
a Catalyst stability is ascertained by leaching and XRD studies. | ||||||
[Cd(4-btapa)2(NO3)2]·6H2O·2DMF | RT | 12 h | 98 | 100 | XRD | 8 |
[Gd2(tnbd)3(DMF)4]·4DMF·3H2O | RT | 20 min | 96 | 100 | 3 reuses, XRD | 9 |
ZIF-8 | RT | 1 h | 97 | 100 | 5 reuses, leaching | 10 |
ZIF-9 | RT | 2 h | 99 | 100 | 5 reuses, XRD, IR | 11 |
Cu3(BTC)2 | 60 | 6 h | 88 | 100 | XRD, leaching | 12 |
DETA-Cr-MIL-101 | RT | 1 h | 97 | 100 | 3 reuses, XRD | 13 |
Fe-MIL-101-NH2, Al-MIL-101-NH2a | 80 | 3 h | 90 | 100 | Leaching, XRD | 14 |
Zn2(tpt)2(p-BDC-NH2)I2 | 60 | 2 h | 99 | 100 | XRD, TGA | 15 |
Zn-MOF-NH2 | 80 | 4.5 h | 98 | 100 | 5 reuses, XRD | 16 |
CAU-1-NH2 | 40 | 1 h | 94 | 100 | 2 reuses, XRD, IR, leaching | This work |
The stability of the catalysts was studied using PXRD, atomic absorption spectroscopy and hot filtration tests (Fig. S9†).
PXRD and IR spectroscopy of the fresh and recovered catalysts show no significant changes (Fig. S10–S12†). Also, atomic absorption spectroscopy analysis reveals that no detectable amount of Al3+ is present in the reaction mixture after 7 h. These experiments clearly indicate the framework stability of CAU-1-NH2 during the course of the reaction.
Due to its good catalytic performance and high selectivity, CAU-1-NH2 was used in a consecutive reaction (Fig. 2). No degradation of the activity or selectivity was observed and the activity was retained with a similar initial reaction rate.
The preliminary results for the catalytic activity of CAU-1-NH2 obtained by the reaction between benzaldehyde (1) and malononitrile prompted us to expand the scope of this catalyst with substituted benzaldehydes having electron-donating or -withdrawing substituents and aldehydes with larger substrates like phenylacetaldehyde and 1-naphthaldehyde. In addition, the reaction products were isolated and washed before the yield was determined. The observed results are given in Table 3.
The reaction between benzaldehyde (1) and malononitrile resulted in a yield of 91% (entry 1, Table 3) of the corresponding product after 7 h in the presence of CAU-1-NH2 and also the use of other aldehydes (substrates) resulted predominantly in the formation of the Knoevenagel condensation product (60–92% yield). In comparison to homogeneous catalysis where the presence of a substituent on benzaldehyde strongly influences the reactivity, with electron-withdrawing groups leading to higher reactivities, in heterogeneous catalysis of microporous materials, the pore size also plays an important role in determining the reaction pathway and selectivity, in addition to the electronic effects of substrates. In the present case, the use of electron-withdrawing groups afforded high yields except for 4-bromobenzaldehyde (entries 2–5, Table 3). On the other hand, benzaldehyde with electron-donating groups also showed a comparable yield only with 4-methoxybenzaldehyde, but in the other two cases, lower yields were obtained (entries 6–8, Table 3). Apart from the electronic nature of the substrates, the molecular size and the position of the carbonyl groups can also determine the yield (entries 9–11, Table 3).
Our results demonstrate that the product yield in Knoevenagel condensation can be influenced by not only the electronic factors on the substrate but also the molecular size of the substrate and the position of the aldehyde group under the present experimental conditions. Thus, a size–selectivity screen has been studied to reveal the relationship between the size of the aldehyde substrate and the catalytic activity of CAU-1-NH2. Benzaldehyde has a size of 5 × 5.6 Å, and can freely penetrate into the pores of CAU-1-NH2 having pore sizes of 5 to 10 Å. Similarly, malononitrile has a molecular size of 6.9 × 4.5 Å, and again can diffuse into the pores of CAU-1-NH2. On the other hand, the use of a slightly larger aldehyde substrate, such as 1-naphthaldehyde (5.6 × 7.5 Å), is again within the pore limit of CAU-1-NH2. Hence, the comparison of the pore nature of CAU-1-NH2 with that of the reactants employed in the present work clearly suggests that the reaction takes place mostly inside the pores without having any diffusion limitations. However, moderate yields were observed when 4-bromobenzaldehyde and cinnamaldehyde were used as substrates, thus suggesting the diffusion limitation experienced in these substrates.19
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ce02664h |
This journal is © The Royal Society of Chemistry 2017 |