Donghui
Kou
a,
Shufen
Zhang
a,
Jodie L.
Lutkenhaus
bc,
Lin
Wang
a,
Bingtao
Tang
a and
Wei
Ma
*a
aState Key Laboratory of Fine Chemicals, Dalian University of Technology, Dalian, Liaoning 116023, P. R. China. E-mail: weima@dlut.edu.cn; Tel: +86-411-84986506
bArtie McFerrin Department of Chemical Engineering, Texas A&M University, College Station, Texas 77843, USA
cDepartment of Materials Science and Engineering, Texas A&M University, College Station, Texas 77843, USA
First published on 5th February 2018
Stimuli-responsive photonic crystals (PCs) recently have bloomed into a fast-growing research area arousing wide scientific enthusiasm. Here, we propose a kind of highly sensitive and simple liquid organic solvent-responsive one-dimensional photonic crystal (1DPC) sensor derived from porous poly(methyl methacrylate–acrylic acid–ethyleneglycol dimethacrylate)/titania (P(MMA–AA–EGDMA)/TiO2) with structural colors. These organic/inorganic hybrid 1DPCs with textural porosity are fabricated through layer-by-layer assembly based on spin-coating of a microemulsion of polymer nanoparticles and a suspension of TiO2 nanoparticles on silicon substrates. The larger refractive index contrast allows the desired reflectivity to be achieved with a few layers of the 1DPCs. Tunable optical properties of the 1DPC sensors are achieved by modulating the nanoparticle concentration, rotational speed, spin-coating times and stack number. The solvent tunability of the sensors is due to the dependence of the layer refractive index and thickness of the 1DPCs on solvents. Notably, owing to the porosity generated from the nanoparticle-based structure and the high sensitivity of the crosslinked polymer nanoparticles to organic solvents, the obtained 1DPCs present a rapid (within 2 s), obvious and distinguishable color change when immersed in different organic solvents, and the visual detection process shows good reversibility. In addition, the 1DPC sensors also show different responses to various concentrations of organic solvents in water, such as ethanol, methanol and acetone. The porous organic/inorganic hybrid 1DPCs offer high potential for the development of economical and visually detective solvent sensors with high performance.
1DPCs, which are derived from an alternating assembly of materials with high and low refractive indexes, are the simplest members in the PC family.18 They show the characteristics of wide material selection,19–21 good stability,22 and have been demonstrated to be of high value in organic solvent detection through variation of both the refractive index and layer thickness based on the Bragg equation.23 It was reported that porous SiO2/TiO224,25 and layered double hydroxide (LDH)/TiO226 1DPCs have been used as sensors for organic solvents. The optical response of these inorganic sensors is owing to the change of refractive index through the penetration of solvents into mesopores within the inorganic material layers. Unfortunately, since there is only a small distinction among the refractive indexes of some solvents, the color change is not very distinguishable for the solvents.
Some polymers are very sensitive to organic solvents, their introduction to 1DPCs will increase the solvatochromic effect through the swelling of the polymer layers, which is beneficial for producing high-performance sensors. In this respect, organic/inorganic hybrid 1DPCs have attracted much attention as solvent sensors. They also show the advantage of possessing a large refractive index contrast for producing brilliant structural colors with only a few alternating layers.27–29 An organic/inorganic hybrid 1DPC film consisting of poly(1,2-butadiene) (PB) and osmium (Os) multi-layers was reported to show obvious change in the position of the reflection peaks on swelling the PB layers with hexane.30 In a similar way, poly(methyl methacrylate–hydroxyethyl methacrylate–ethylene glycol dimethacrylate) P(MMA–HEMA–EGDMA)/TiO2 1DPC was fabricated for solvent detection.31 The polymer layers were continuous compact films assembled by the spin-coating of P(MMA–HEMA–EGDMA) in butanone. The response process reaches a balance within 2 min for most solvents mainly through swelling of the polymer layer to different degrees.31
In this paper, aiming to obtain much more efficient solvent-responsive 1DPC sensor, organic/inorganic hybrid 1DPCs with textural porosity were constructed with an aqueous-based layer-by-layer assembly of a microemulsion of poly(methyl methacrylate–acrylic acid–ethyleneglycol dimethacrylate) (P(MMA–AA–EGDMA)) nanoparticles and a suspension of TiO2 nanoparticles on silicon substrates. The assembly procedure and sensing mechanism are shown in Fig. 1a and b, respectively. It can be observed that an inherent and accessible porosity is formed from the nanoparticle-based assembly, which is essential for effective solvent infiltration and sensing. The polymer and TiO2 are selected as the low (nl) and high (nh) refractive index materials, respectively, and the large refractive index contrast of these materials is beneficial for obtaining a brilliant color with only a few stacks, which is important for the easy recognition of color change when the 1DPC sensors receive external stimuli. PMMA, which is very sensitive to organic solvents is designed as the main component of the polymer layer, the AA addition can increase hydrophilicity and benefit the assembly with a titania layer, and EGDMA was used as the crosslinker to realize the high stability of the copolymer in liquid solvents.
In our previous work,32 a nanoparticle-based P(MMA–AA)/TiO2 1DPC was designed and constructed for realizing environmentally friendly assembly and easily achieving a discrete layer interface. The 1DPC was preliminarily used for the organic solvent vapor response and showed good sensitivity and repeatability. However, the obtained 1DPCs were very unstable in liquid organic solvents.
Based on a previous study, we for the first time design a highly efficient liquid organic solvent sensor derived from a porous organic/inorganic hybrid 1DPC. Through the appropriate dosage of the crosslinker EGDMA in the microemulsion system, P(MMA–AA–EGDMA) with an average diameter of 44.4 nm was successfully prepared and showed very good stability in all common organic solvents. In this study, the optical properties of the prepared solvent sensors were investigated by changing the processing parameters in spin-coating including the concentration of TiO2, rotational speed, spin-coating times, and stack number. The color change sensitivity, PBG shift and reversibility of the 1DPC sensor for various organic solvents, including carbon tetrachloride (CTC), ethanol (EA), ethyl acetate (EAC), methylene chloride (DCM), chloroform (TCM) and other solvents were studied and the sensing mechanism is discussed. Moreover, this new sensor was employed to detect the aqueous solutions of certain solvents, such as ethanol, methanol and acetone, and the visually detective properties were also examined and discussed to comprehensively evaluate the 1DPCs as a kind of sensitive and simple solvent sensor.
The SEM images of the polymer in Fig. 2a and TiO2 in Fig. 2b show that the shapes of both the polymer and the TiO2 are nanoparticles. The spheres are P(MMA–AA–EGDMA) nanoparticles whereas the smaller particles are TiO2 nanocrystallines. Their average particle diameters and particle size distributions are shown in Fig. S1 (ESI†). It was shown that the average diameters of the polymer and TiO2 nanoparticles are 44.4 nm and 35.3 nm, respectively. In addition, the prepared polymer microemulsion shows good stability under weakly acidic and neutral conditions at room temperature (see Fig. S2, ESI†).
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Fig. 2 (a) SEM images of polymer nanoparticles; (b) SEM images of TiO2 nanoparticles; (c) digital photograph and cross-sectional SEM images of a 5-stack 1DPC. |
The 1DPC sensors were assembled by alternately spin-coating the polymer microemulsion twice and the TiO2 suspension (3 wt%) three times. Fig. 2c presents the cross-sectional SEM image and digital photography of a green 1DPC film consisting of five bilayers. A distinct multilayered structure of 1DPC could be observed while the TiO2 layers and polymer layers can be recognized easily because the TiO2 layers are brighter owing to their higher electron density. The thickness of the polymer and TiO2 layers are measured to be about 63 nm and 100 nm, which corresponds to approximately one polymer nanoparticle and three TiO2 nanoparticles, respectively. Furthermore, in Fig. 2c, the enlarged cross-sectional image shows the nanoparticle characteristics of the 1DPC sensor. It was calculated that the porosity of the polymer and TiO2 layers was 20.8% and 34.2%, respectively, utilizing a recently reported method based on ellipsometry.37 In addition, it is measured that the refractive indices of the P(MMA–AA–EGDMA) and TiO2 layers are 1.375 and 1.775, respectively. Thanks to the refractive index contrast, a distinct PBG is attained in only several stacks and the digital photography in Fig. 2c shows a bright green color.
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According to eqn (1), by varying the layer thickness, the position of the reflection peak can be turned and different structural colors are achieved. The structural colors and reflectance spectra of the 1DPC sensors are summarized in Fig. 3. The layer thicknesses were manipulated by changing the assembly concentration of TiO2 (Fig. 3a), spin-coating speed (Fig. 3b) and spin times of TiO2 (Fig. 3c). In Fig. 3a, keeping the spin speed at 3000 rpm and the spin-coating twice of the TiO2 sol for each layer, it was shown that with the mass fraction of TiO2 increase from 1% to 2%, then to 3%, the color of the 1DPCs turned from purple to blue, then to yellow-green, and the first-order reflected wavelength changed from 403 nm to 458 nm, and then to 494 nm, respectively. And in Fig. 3b, keeping the mass fraction of TiO2 at 2% and the spin-coating twice for each layer, it shows that when the spin-coating speed increased from 3000 rpm to 4000 rpm, and then to 5000 rpm, the layer thickness decreased gradually leading to a color change from blue-green to dark blue, and then to purple, respectively and a blue shift of the position of the reflection peak from 507 nm to 438 nm, and then to 391 nm, respectively. The thickness of TiO2 layer can also increase by increasing the TiO2 (2%) spin-coating times as shown in Fig. 3c. By keeping the spin-coating speed constant at 4000 rpm, the spin-coating times of TiO2 increased from twice to three times, and then to four times, the maximum reflection wavelength of the 1DPC with lavender color changed from 378.5 nm to 419.5 nm, and then to 449.5 nm and accordingly its color turned from lavender to dark violet, and then to blue, respectively.
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Fig. 3 Structural colors and reflectance spectra of sensors with different (a) TiO2 concentrations; (b) spinning speed; (c) TiO2 times (d) numbers of Bragg stacks. |
Fig. 3d gives the effect of the Bragg stack number on the reflectance spectra and the structural colors. Green 1DPC films with various stack numbers were assembled and their Bragg reflection peaks all located at around 510 nm. It can be observed that on increasing the stack number from 3 to 5, the color of the 1DPCs became gradually brighter and the peak intensity increased from 81.60% to 94.53%. This phenomenon can be theoretically described according to eqn (2). Also, by increasing the Bragg stack number, the bandwidth became narrower, this is also described in the other ref. 39 and 40.
As is clear from the above descriptions, the 1DPCs prepared in this way have the universal optical properties of Bragg stacks.
It can be observed from the reflectance spectra (Fig. 4b) that with the spectra shifting to a longer wavelength, the reflectivity decreases and bandwidth increases. This could result from the variation of the relative index contrast on account of the infiltration of solvents into the multilayer.31
According to Bragg equation (1), a bathochromic shift of the maximum reflection wavelength can be realized by increase of the refractive index or the layer thickness, or the increase in both. Accordingly, the bathochromic shift of the reflection wavelength in Fig. 4 is related to an increase in refractive index or layer thickness.22,41 Since the nanoparticle-based 1DPC sensor contains abundant mesopores, solvent compounds could enter it much easily through capillarity and replace the air within the mesopores accordingly, which caused an increase in the refractive indices of both layers, and then a stopband red shift. However, it is found that the difference in the refractive indices of the organic solvents is not large, for example, nCTC = 1.46, nEA = 1.36, nEAC = 1.37, nDCM = 1.42 and nTCM = 1.44. These could not individually cause such a distinct difference in reflectance spectra and color for various solvents. The increase in the polymer layer thickness through solvent swelling is an important reason for the obvious and distinguishable shift of the photonic band stop. From the literature, the swelling degree of solvents to polymers is mainly determined by the three dimension solubility parameters which arise from the dispersion forces (δd), permanent dipole–permanent dipole forces (δp) and hydrogen bonding (δH).42 If the solubility parameters for the polymers and solvents are very close to each other, the polymers show good miscibility with the solvents.43 Thus if the polymer is crosslinked to form a gel, the swelling degree of the crosslinked polymer is larger accordingly. It was reported that the solubility parameter of PMMA which is the main constituent of polymer nanoparticles is 9.19 (cal1/2 cm−3/2)44 and the solubility parameters of CTC, EA, EAC, DCM and TCM are 8.65, 12.98, 9.07, 9.9 and 9.22, respectively. The solubility parameter value of TCM (9.22) is the closest one to that of PMMA (9.19), and TCM has a relatively large refractive index of 1.44, thus the color change and shift of the maximum reflection wavelength are the biggest in the presence of TCM as shown in Fig. 4a and b, respectively. The solubility parameter of EAC is a little closer to that of PMMA compared with that of DCM, while the refractive index of EAC (n = 1.37) is lower than that of DCM (n = 1.42). Due to the combined reasons of solubility parameter and refractive index of the solvents, the change in color and the maximum reflection wavelength of the sensor in EAC is smaller than that in DCM as presented in Fig. 4a and b, respectively. For CTC and EA, it is found that the solubility parameter of CTC is closer to that of PMMA, and CTC also has larger refractive index compared with that of EA. However, the influence of EA on the change in color and reflection spectrum is much larger than that of CTC as shown in Fig. 4. This can be illustrated by the swelling ability of EA to the crosslinked PAA which is another component of the copolymer. In addition, EA has a larger polarity which results in better affinity to the hydrophilic TiO2 layer. Besides these five solvents, the other solvents were also compared (Fig. 4d) and showed that other factors except solubility parameter and refractive index of solvents also make a difference in the swelling degree of the polymer. For instance, compared with DEE (δp: 1.4), the solubility parameter of CTC (δp: 0) is closer to that of PMMA, nonetheless, as the polarity of DEE becomes higher, the shift of the PBG of the sensor in DEE becomes bigger than that in CTC as other studies have reported31 according to the well-known “like dissolve like” aphorism.45
As diverse interactions and influential factors exist between the 1DPC sensor and different solvent molecules, the layer thickness and refractive index of the sensor show distinguishable variations, which generate different optical properties for solvent detection.
In order to confirm the swelling of the polymer in an organic solvent, the particle size of P(MMA–AA–EGDMA) was measured in both water and ethanol using dynamic light scattering spectroscopy (see Fig. 5). The average particle diameter of the polymer nanoparticles in water is 44.4 nm, while the average particle diameter of polymer nanoparticles in ethanol is 97.7 nm. The increase in the average diameter of the polymer nanoparticles confirms the swelling of the polymer of the sensor in ethanol. In addition, the thicknesses of TiO2 layer and polymer layer are measured in air and solvent using an ellipsometer, respectively. The thicknesses of the TiO2 film are about 66.78 nm and 65.63 nm before and after soaking in ethanol, respectively, indicating the TiO2 layer remains unchanged in ethanol. Nevertheless, the thicknesses of a one-stack 1DPC film, which consists of one TiO2 layer and one polymer layer, are approximately 93.23 nm and 122.66 nm before and after soaking in ethanol, respectively. These results demonstrate the swelling of the polymer layer in ethanol, which results in an increase in polymer thickness and a red-shift of the PBG.
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Fig. 5 Particle size distribution (vol%) of the polymer nanoparticle microemulsion in water and ethanol. |
Moreover, good repeatability is also an important property for a practical sensor. Fig. 6 shows ten cycle responsive tests of a 1DPC for ethanol and chloroform detection, respectively. The position of the reflection peak reversibly turned from the original 417 nm to 558 nm and 639 nm, respectively, and the color accordingly transforms from violet to yellow and black red, respectively. This demonstrates that the P(MMA–AA–EGDMA)/TiO2 1DPC sensor with crosslinked polymer possesses a satisfactory reversibility. Furthermore, the porous structure could be maintained after repeated use for solvent detection, as shown in Fig. S4 (ESI†), demonstrating the good stability of the 1DPC sensor.
The unusual swelling behavior in that the extent of swelling in mixed solvents is larger than that in pure solvents could be explained by the “cosolvency” effect.46,47 Cosolvency of a polymer is a phenomenon wherein two “bad” solvents of the polymer act as a “good” solvent when mixed in a certain ratio. The mechanism can be qualitatively understood based on the Flory–Huggins theory.48,49 The cosolvency phenomenon of PMMA in alcohol/water mixed solution has also been reported.47,50 Pure ethanol and pure water are not considered as solvents for PMMA, while their cosolvent mixture within a suitable range of alcohol–water ratios form good solvents for PMMA. The cross-linked PMMA shows re-collapsing swelling behavior in the mixed solution due to the cosolvency phenomenon, indicating a good consistency between the dissolving property of PMMA and the swelling behavior of its cross-linked product in the mixed solvents. Besides the crosslinked PMMA, the PAA gel was also reported to show a bell-shape swelling curve due to the “cosolvency” effect.51 The AA monomer consists of two parts: the hydrophilic carboxylic acid group which is weakly charged at neutral conditions and more familiar with water than ethanol, and the hydrophobic ethylene backbone has a higher solubility in ethanol than in water. Thus in a low concentration of ethanol, carboxylic acid groups play the leading role to swell the polymer nanoparticles, while the ethylene backbone of AA plays a decisive role in swelling of the 1DPC sensor when the concentration of ethanol is high. The above mentioned can be used to illustrate the swelling behavior of P(MMA–AA–EGDMA), and the “cosolvency” effect occurred when the mixtures were prepared within a particular range of ethanol-water ratios. Accordingly, the 1DPC sensor containing the sensitive polymer shows a nonmonotonic peak shift by increasing the ethanol concentration in ethanol–water mixture solvents.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7tc05390h |
This journal is © The Royal Society of Chemistry 2018 |