Wonsang
Jung
ab and
Yun Jeong
Hwang
*cd
aClean Energy Research Center, Korea Institute of Science and Technology, 5, Hwarang-ro 14-gil, Seongbuk-gu, Seoul, 02792, Republic of Korea
bDivision of Energy and Environmental Technology, KIST School, Korea University of Science and Technology, Hwarang-ro 14 gil 5, Seongbuk-gu, Seoul, 02792, Republic of Korea
cDepartment of Chemistry, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul, 08826, Republic of Korea. E-mail: yjhwang1@snu.ac.kr
dCenter for Nanoparticle Research, Institute for Basic Science (IBS), Seoul, 08826, Republic of Korea
First published on 2nd August 2021
Artificial nitrogen fixation causes excess nitrate (NO3−) production due to an unbalanced nitrogen cycle. Recently, the electrocatalytic nitrate reduction reaction (NO3RR) used to produce value-added chemicals such as ammonia (NH3) has attracted attention as a promising technology for energy and environmental reasons; however, the design of the catalytic material used in this reaction is yet to be fully understood for the production of NH3. Herein, the fundamentals of the NO3RR are introduced to understand the thermodynamics and kinetics of the NO3RR using heterogeneous electrocatalysts, and the analytical methods are explained to provide a precise evaluation of the NO3RR performance. The recent strategies used to design efficient and selective electrocatalysts have been reviewed, including the effects of facets, heterogeneous interfaces, alloying, strain, oxygen vacancies in metal oxides, single atom catalysts, and bio-inspired structures. The critical factors determining the NO3RR activity and selectivity are highlighted in terms of the nitrate adsorption, intermediate nitrite conversion, chemical environment, and intermediate species adsorption upon modifying the electronic and chemical states of the catalyst surface. The NO3RR is potentially applied for the electrochemical synthesis of nitrogen-containing chemicals.
The unilateral emission of nitrogen by anthropological activity exceeds the natural denitrification capability, thereby causing excess NO3− to overflow into the N-cycle, which threatens our water sources and causes severe health problems. For instance, NO3− intake can be fatal to infants due to methemoglobinemia, which involves the oxidation of hemoglobin (Hb) to methemoglobin (metHb), and NO3− can be reduced to nitrite (NO2−) in the human body, which can act as an oxidant. N-Nitroso compounds, which are carcinogenic, can be formed in the stomach upon the reaction of NO2− with nitrosatable compounds.10 Therefore, reverse osmosis,11 ion exchange membranes,12 electrodialysis reversal,13 and electro-capacitive ion capture14 have been suggested as alternative denitrification processes to remove NO3−. Although they are effective in filtering NO3− from wastewater or freshwater, the sequestrated NO3− is eventually released.
In this regard, the electrochemical NO3− reduction reaction (NO3RR) used for the production of valuable chemicals is a promising process but is yet to be fully understood. Ammonia (NH3) is the most desirable product considering that the NO3RR aims to provide industrially useful chemicals and complete the N-cycle. NH3 production from the Haber–Bosch process consumes over 1% of global energy supplies and produces >1% of all carbon dioxide (CO2) emissions.15 In addition, NH3 has been proposed as a future liquefied fuel16 for NH3 fuel cells and as a carrier for hydrogen storage17 and transportation owing to its high gravimetric and volumetric hydrogen storage capacity (17.7 wt% and 108 g L−1 at 20 °C and 857 kPa, respectively).18
In the NO3RR, NO3− can be reduced to various chemicals such as nitrite19 (NO2−), nitric oxide20 (NO), nitrous oxide21 (N2O), dinitrogen22,23 (N2), hydrazine24 (N2H4), hydroxylamine25,26 (NH2OH), and ammonia19,27–29 (NH3), depending on the oxidation state of nitrogen produced. The electrochemical reaction can be monitored by measuring the current density and its product can be tuned even at room temperature under ambient pressure conditions using the applied potential, electrolyte, and type of electrocatalyst used. In addition, the recent developments of renewable energy resources, such as wind and solar energy, have provided opportunities to develop sustainable chemical production when integrated with electrocatalytic systems. Thus, the electochemical NO3RR has recently gained significant attention as an environmentally friendly process to convert NO3− into NH3, while avoiding the generation of detrimental chemicals. However, the NO3RR has mainly focused on the removal of NO3− for environmental water treatment processes30–32 and less attention has been paid to product analysis. To date, copper (Cu) is one of the most promising catalyst materials, which exhibits high selectivity toward NH3 and faradaic efficiencies (FEs) >90%. However, few catalytic materials have been reported to date. The systematic trends and strategy analysis of the NO3RR used to produce NH3 are still challenging with a variety of catalyst systems, but recently some successful electrocatalysts have been reported. Thus, it is desirable to review the NO3RR to produce NH3, and fundamental mechanism and material studies are essential for the design of high-performance electrocatalysts.
In this review, the recent advances in the electrochemical NO3RR to NH3 have been summarized in terms of material design. The fundamentals of the reaction mechanism provide information on the key intermediates, and we can find potential opportunities to improve the activity and selectivity of the heterogeneous electrocatalyst surface by increasing the binding energy of these intermediates. Recent progress in the NO3RR used to produce NH3 has demonstrated several successful strategies to tune the activity toward NH3 production at a decreased overpotential using nanostructuring, alloying, mimicking bio-systems, or controlling the oxygen species present on the catalyst surface. Organizing the origin of the NO3RR enhancement based on mechanistic understanding can provide the direction of future research. Furthermore, we propose that the NO3RR and its intermediates can be applied to new types of electrochemical reactions to form carbon–nitrogen (C–N) bond containing products, such as urea or amides. We hope that this review will be helpful for understanding the NO3RR and its current applications.
NO3− + 6H2O + 8e− → NH3 + 9OH− | (1) |
The proposed overall reaction pathway is shown in Scheme 1. The electrochemical NO3RR used to produce NH3 can be divided into two main steps. One is deoxygenation (*NO3− → *NO) and the other is hydrogenation (*NO → *NH3) in the presence of a proton source (H+ or H2O) in the electrolyte. The first deoxygenation involves the reduction of NO3− to form NO2− (eqn (2)).
NO3− + H2O + 2e− → NO2− + 2OH− | (2) |
According to the Tafel slope reported in a previous study, the first electron transfer step can be considered as the rate-determining step (RDS) of the NO3RR.33 Specifically, the reduction of NO3− on the Cu surface in sulfuric acid has been observed to have a Tafel slope of 130 mV dec−1, which is close to 128 mV dec−1.34,35 In addition, radiolysis and photoemission studies have shown that the hydrated electrons and NO3− can form NO32−.36–39 This is consistent with the Tafel plot, which shows that the potential of the NO3−-to-NO32− reaction via electron transfer has a negative value. Electron transfer into the high-energy state of the lowest unoccupied molecular orbital (LUMO) of NO3− leads to a high-energy barrier.40
NO3− + e− → NO32− (E0 = −0.89 ± 0.02 V (vs. SHE)) | (3) |
The as-produced NO32− can be immediately deoxygenated to form NO2 because NO32− is a highly oxidizing species.36,41 Subsequently, an electron is transferred to the adsorbed *NO2 species.
NO32− + H2O → *NO2 + 2OH− (k = 5.5 × 104 s−1) | (4) |
*NO2 + e− → NO2− (E = 1.04 (vs. SHE)) | (5) |
Likewise, electron transfer to the adsorbed *NO2− species results in the formation of adsorbed NO22−, which is deoxygenated to give adsorbed *NO.42
*NO2− + e− → *NO22− (E = −0.47 (vs. SHE)) | (6) |
*NO22− + H2O → *NO + 2OH− (k = 1.0 × 105 s−1) | (7) |
Further reduction of the adsorbed *NO species branches into three pathways (Scheme 1): (1) the hydrogenation of the N atom and deoxygenation of the coordinated oxygen atom (*HNOH → *NH2OH),27 (2) deoxygenation and sequential hydrogenation (*NOH → *N),43–45 and (3) hydrogenation of the N atom and sequential deoxygenation of the coordinated oxygen atom (*H2NO → *H2N).46 In particular, the coupling of two NH species and hydrogenation to give NH3 has been speculated as an alternative to pathway (2) because the stretching vibrations of NN and N–H species were observed on the Rh surface during the electrochemical NO3RR. Furthermore, coupled intermediates such as N2H+ (m/z = 29) and N2H2+ (m/z = 30) have been observed using differential electrochemical mass spectroscopy.47
One or multiple pathways can coexist depending on the electrocatalytic materials, electrolyte, and applied potential, which can affect the adsorption energy of the key intermediates and the energy barrier for each step. Because the electrochemical conversion of the NO3RR to form NH3 is composed of multiple and complex steps, the reaction mechanism is still elusive and other plausible mechanisms and species cannot be excluded. Therefore, further advanced spectroscopic studies performed in situ and under operando conditions are still required to verify the proposed reaction mechanism, in addition to theoretical studies.
To quantify the amount of NH3 formed in the reaction, several colorimetric methods depending on the reagent have been reported, which include the indophenol blue (IB) and Nessler's reagent (NR) methods. For the IB method, Berthelot's reagent consisting of phenol (C6H6O) and hypochlorite (ClO−) is used. Once NH3 is added, the reagents are converted into indophenol in the presence of a nitroprusside catalyst ([Fe(CN)5NO]2−) (Scheme 2).
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Scheme 2 Indophenol blue method. Phenol (C6H6O), hypochlorite (ClO−) and ammonia (NH3) react in the presence of a nitroprusside catalyst ([Fe(CN)5NO]2−), leading to formation of indophenol blue. |
NR is composed of K2HgI4 and KOH. The tetraiodomercurate anion ([HgI4]2−) reacts with NH3 in an alkaline solution, leading to the formation of a red-brown complex (eqn (8)).
2[HgI4]2− + NH3 + 3OH− → Hg2ONH2I + 7I− + 2H2O | (8) |
The concentration of NH4+ is determined by reading the absorbance at 655 nm for IB and 420 nm for NR.48 The concentration–absorbance curve is calibrated using standard solutions (e.g., NH4Cl) prepared at various concentrations of NH4+ because the absorbance is proportional to the NH3 concentration. The NH3 concentration can be derived by interpolating the measured absorbance of the analyte into the calibration curve obtained from these standard solutions (Fig. 1a). NR has been found to be the best reagent when considering the linearity of the calibration curve observed over a wide concentration range; the calibration curve deviates from that obtained using NR and ion chromatography (IC) at concentrations >500 μg L−1 when using IB (Fig. 1b). Therefore, when considering the NH3 concentration, the analyte can be diluted to be in the range of 0–2000 μg L−1 by adding the electrolyte because NR and IB have reliable linearity (0.9991 and 0.9998, respectively) within this concentration range.49
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Fig. 1 NO3RR product analysis methods. (a) UV-vis spectra obtained using standard solutions of NH4Cl after reaction with indophenol blue (IB) and the resulting linear calibration curve. (Reproduced with permission from ref. 48. Copyright 2019, the Royal Society of Chemistry.) (b) A comparison of the performance of the different methods used for the determination of NH3. (c) Photographs of the ammonia solutions at different pH in the presence of Nessler's reagent (left) and IB (right) and the measured concentrations of NH3 obtained using each method, respectively. (Reprinted with permission from ref. 49. Copyright 2019, Wiley-VCH GmbH.) (d) 1H NMR spectra obtained for 15NH4+ and 14NH4+. (Reprinted with permission from ref. 27. Copyright 2020, Wiley-VCH GmbH.) (e) UV-vis absorption spectra obtained during the determination of nitrate. (Reprinted with permission from ref. 50. Copyright 2019, American Chemical Society.) (f) UV-vis absorption spectra obtained during the determination of nitrite. (Reprinted with permission from ref. 53. Copyright 2020, American Chemical Society.) |
The colorimetric method must be carefully chosen considering the pH of the analyte. Under neutral or alkaline conditions, both methods are able to detect the concentration of NH3, but only NR is suitable for the detection of NH3 under acidic conditions. This is because NR is relatively less affected by pH, but IB is severely affected by pH. Specifically, when IB and NR were used with a standard solution (1000 μg L−1) at different pH values (pH = 4–12), the NR method showed a smaller deviation (−11%) than IB (−75.6%) at pH = 4 (Fig. 1c). This is because the ClO− in the IB reagent is unstable under acidic conditions. The NO3RR can be conducted in various media, such as acidic, neutral, or alkaline electrolytes. Thus, adjusting the pH of the analyte prior to the addition of a colour reagent is necessary, especially for the IB method. NR has high applicability over a wide range of pH, but IB is comparable to NR with appropriate pH adjustment and dilution. In fact, due to the toxicity, short lifetime of the colour reagent, and fluctuation as a function of the reaction time of NR,49 IB is more convenient to use. In addition, the solubility of NH3 in the electrolyte can be determined by the pH and temperature due to the acid–base equilibrium of NH3 in an aqueous solution. Care has to be taken, especially under alkaline and flow cell conditions, in order not to underestimate the amount of NH3 produced because the preferred species is free NH3 under high pH conditions.
NH3(g) ⇌ NH3(aq) | (9) |
NH3(aq) + H2O(l) ⇌ NH4+(aq) + OH−(aq) | (10) |
To corroborate not only the concentration of NH3, but also the origin of the nitrogen atom, 1H nuclear magnetic resonance (NMR) spectroscopy has been carried out using either 14NO3− or isotopically labeled 15NO3−. The 1H NMR spectra obtained for 14NH4+ and 15NH4+ exhibit triplet and doublet peaks at ∼7.15 ppm, respectively (Fig. 1d).27 Similarly, the peak integral corresponding to NH4+ in the 1H NMR spectrum is proportional to the concentration of NH4+ in the solution. The concentration of the analyte can be determined by comparing the integral area of the standard spectrum using an internal standard. Likewise, IC can also be used to detect and analyze the products in their ionic form, such as NH4+ and NO2−.46
NO3− and NO2− can be quantified in a similar manner because NO3− absorbs at a wavelength of 220 nm and consequently no colour reagent is required (Fig. 1e).50–52 However, HCl can be added to alleviate the interference from hydroxide or carbonate, which may absorb at 220 nm. NO2− can be determined using Griess’ reagent, which consists of sulfanilamide and N-(1-naphthyl)-ethylenediamine dihydrochloride.27,53 Specifically, hydrochloric acid (HCl) solution is added to an aliquot of the sample at 0–5 °C to form nitrous acid (HNO2). The colour reagent is then added. An azo dye is formed via a diazonium coupling reaction in the presence of NO2−, as shown below (Scheme 3), and the absorption intensity at 540 nm was observed for the resulting azo compound (Fig. 1f). Likewise, the obtained concentration–absorbance curve is calibrated using a series of standard NO3− and NO2− solutions.
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Fig. 2 Predicted coverage distribution and selectivity. (a) Coverage of major intermediates (NO2*, O*, and H*) for the NO3RR by microkinetic simulations at −0.2 V (vs. RHE). (b) Theoretical selectivity maps to NO, N2O, N2, or NH3 products from the electrochemical NO3RR as a function of oxygen (x-axis) and nitrogen (y-axis) adsorption energy at −0.2 V, 0 V, 0.2 V and 0.4 V (vs. RHE). (Reprinted with permission from ref. 54. Copyright 2019, American Chemical Society.) |
In addition to the metal type, whose electronic structure determines the adsorption energies, the value of the applied potential and pH of the electrolyte can be critical factors to determine the product selectivity for a competitive NO3RR over the hydrogen evolution reaction (HER). The applied potential can change the thermodynamics of the reaction pathways and vary the surface coverages of the adsorbed hydrogen and other intermediates of the NO3RR. At negatively applied potentials (<0 V (vs. RHE)), the surface coverage of *H is dominant on various transition metals (Co, Cu, Rh, Pd, Pt, and Fe) (Fig. 2a). At −0.2 V (vs. RHE), moderate adsorption energies of ΔEO and ΔEN are expected to have a preference for NH3 production from the NO3RR, and Rh is expected to have high selectivity for NH3 production (Fig. 2b) compared to other noble metals such as Pt and Pd. However, its activity for NH3 production decreases and N2 is rather preferred as the applied potential shifts toward 0–0.4 V (vs. RHE) because moderate hydrogen surface coverage is required to facilitate *NHx hydrogenation. It shows consistency with the previous experimental results that the NO3RR activity decreased in the order Rh > Ru > Ir > Pt ≈ Pd in sulfuric acid34,56,57 (Fig. 2).
High coverage of *H can hinder the adsorption of NO3− or its reduced intermediates on the active sites leading to a low FE toward the NO3RR. Therefore, noble metal surfaces are not desirable candidates for an efficient NO3RR to NH3 production due to the high adsorption energy of *H and thus efficient HER activity under reduction conditions in aqueous electrolyte. In particular, underpotential deposition of hydrogen (HUPD) influences significantly noble metals such as Pt, Pd, and Ru. For Pt, HUPD adsorbed on Pt(110) inhibits the NO3RR under low potential conditions.58 Pd also showed a very low NH3 FE because the FE of the process from NO3− to NH3 was relatively low because of the faster competitive HER and the complicated pathways from NO3− to NH3 which produce a number of N species intermediates such as NOx, N2H4, and NH2OH.59 Similarly, bare Ru nanoparticles showed a significant FE decrease of NH3 and a remarkable increase of the HER from 0 V (vs. RHE).46
Pt exhibits low activity (0.01–0.1 mA cm−2) for the NO3RR because of weak adsorption of NO3− on the Pt surface,60–63 interfering with adsorbed species such as hydrogen or anions.64 Differential electrochemical mass spectrometry (DEMS) and Fourier transform-infrared (FT-IR) spectroscopy were performed to examine the volatile intermediate products and NO3RR mechanisms on Pt under a limiting potential range of 0.0–0.4 V (vs. RHE), but there is a lack of information on the liquid product quantification. No gas or hydroxylamine was observed on the Pt catalyst during product identification, and it was indirectly speculated that NH3 was generated from the NO3RR.34,65,66 It is expected that strongly adsorbed NO would not desorb from the surface. The examined potential range60 (0.0–0.4 V (vs. RHE)) might not be ideal for performance evaluation and NH3 generation according to simulation studies, and more negative potentials can be investigated, but not too negative to induce a severe HER. Therefore, Pt, an active HER catalyst, has low selectivity for NH3 production from the NO3RR. Meanwhile, to tune the activity for the NO3RR, the surface of Pt was modified with adatoms such as Rh, Cu, Sn, Ge or alloys and a synergistic effect was proposed that the exotic atoms first convert NO3− to NO2−, and the generated NO2− is mainly reduced to N2 or NH3OH on the Pt electrode.61,62,67–70
On the other hand, recently, an iridium (Ir) electrode71 was demonstrated to achieve high selectivity for NH3 production with a one-dimensional nanotube (NT) morphology (Fig. 3a). The Ir NT showed higher NH3 production activity than Ir nanocrystals, and high surface areas, high conductivity, and optimal atom utilization efficiency are proposed as the advantages of the 1D porous structure for high electrocatalytic activity. However, the origin of the high selectivity for NH3 requires more study, and the relation between the nanotube morphology and NH3 selectivity is still obscure regarding whether this is an intrinsic or extrinsic factor. In electrolysis with NO3−, an FE of 84.7% was achieved for NH3 production but a low current density (<3 mA cm−2) at 0.06 V (vs. RHE). The mentioned reactivity trends between the competitive NO3RR and HER were still observed on the Ir NT electrode in the range of −0.02 to 0.1 V (vs. RHE). When the potential was less than 0 V (vs. RHE), the FE of NH3 and yield rate abruptly decreased to 25% and 600 μg h−1 mgcat−1, respectively (Fig. 3b), although the current density increased due to the adsorption of *H, which reduces the coverage of NO3−.
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Fig. 3 NO3RR of Ir and electrocatalytic preference between NO3− reduction and NO2− reduction of various metals. (a) CV curves of Ir NTs and Ir c-NCs with and without 1 M NaNO3 at 1 mV s−1. (b) NH4+ yield rate and FE of the NO3RR at Ir NTs at different potentials. (Reprinted with permission from ref. 71. Copyright 2020, American Chemical Society.) (c) Onset potential difference between NO3− reduction and NO2− reduction: “Eonset(NO3RR) − Eonset(NO2RR)”. The onset potential difference between NO3− reduction and the HER: “Eonset(NO3RR) − Eonset(HER)”. (Reprinted with permission from ref. 72. Copyright 2021, American Chemical Society.) |
To determine the catalytic potential of noble metals for the NO3RR to NH3, more detail quantification of the products should be performed since the previous reports focused on understanding the reaction mechanism. NH3 quantification with UV-vis, NMR, or IC and efforts to increase the production rate can evaluate precise NO3RR to NH3 activities on various noble metal surfaces. Electrocatalytic materials with high NO3RR activity and moderate H coverage such as bare or designed Cu-, Ti-, Co-, and Ni-based materials and transition metal oxides are reviewed in the following chapter. In particular, design principles applied to Cu-based nanostructured materials are reviewed in detail later since Cu has better intrinsic activity of NO3−-to-NO2− conversion and sequential NO2− reduction (small onset potential difference of the NO3RR and NO2RR; Fig. 3c) and can manage the parasitic hydrogen evolution reaction better than others such as Ag, Au, Ni, Zn, Al, Sn, Bi and Pb.22,51,72–76
Kang et al.82 compared the electrochemical catalytic performance of a series of Cu surfaces by preparing specially designed nanocatalysts in addition to the conventional Cu foil catalyst. Cu nanosheets (CuNSs) covered by {111} basal planes, Cu nanocubes (CuNCs) primarily enclosed by {100}, and irregular Cu nanoparticles (CuNPs) with no preferential facets were prepared. A remarkably high NH3 production selectivity (99.7% FE; Fig. 4a) at a low bias potential (−0.15 V (vs. RHE)) was achieved using the CuNSs when compared to the other Cu surfaces studied. The CuNSs exhibit four distinguishable reduction peaks in linear sweep voltammetry (LSV) using a 0.1 M KOH + 10 mM KNO3 electrolyte (Fig. 4b), which can be attributed to the different steps shown below.83–85
S1: NO3− + H2O + 2e− → NO2− + 2OH− | (11) |
S2: NO2− + 4H2O + 4e− → NH2OH + 5OH− | (12) |
S3: NO2− + 5H2O + 6e− → NH3 + 7OH− | (13) |
S4: Competing adsorption (with Had) of the intermediate N-species |
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Fig. 4 Electrochemical NO3RR catalytic performance of various Cu and Pd facets. (a) FEs of various Cu catalysts used for the production of NH3 at different applied potentials. (b) LSV curves obtained for Cu on carbon paper measured without (dotted line) and with NO3− (solid line). (Reprinted with permission from ref. 82. Copyright 2020, Elsevier.) (c) CVs obtained from Cu(111) and Cu(100) in 1 mM HNO3. (Reproduced with permission from ref. 86. Copyright 2008, the Royal Society of Chemistry.) (d) LSV curves obtained from Cu(100), Cu(110), and Cu(111) in 0.05 M HNO3 solution. (Reprinted with permission from ref. 87. Copyright 2016, Elsevier.) (e) Current densities of the NO3RR at −0.2 V (vs. RHE) for all Pd catalysts. Concentration change of NO3−–N, NO2−–N, and NH3–N over the reaction time for (f) Pd nanocube/C, (g) Pd cuboctahedron/C and (h) Pd octahedron/C. (Reprinted with permission from ref. 59. Copyright 2021, American Chemical Society.) |
The CuNSs have the highest S1 current density among all the Cu catalysts studied and the high rate of NO2− generation (S1) and low energy barrier of the NO2−-to-NH3 reaction (S3) were proposed as the origin of the highest NO3RR performance observed for the {111} surface of the CuNSs.
Similarly, Gewirth et al.86 reported higher NO3RR activity on the Cu(111) surface when compared to Cu(100) in an acid electrolyte because of the more facile formation of surface oxides. Cyclic voltammetry (CV) performed in 0.1 M HClO4 + 1 mM HNO3 showed that the Cu(111) surface exhibits different activity in nitric acid solution when compared to Cu(100) (Fig. 4c). The most distinctive point was that Cu(111) shows a valid current density from −0.0 to −0.4 V (vs. Ag/AgCl), while Cu(100) showed almost none. In addition, Cu(111) exhibits the main reduction current at a lower cathodic potential (−0.53 V (vs. Ag/AgCl)) when compared to Cu(100) (−0.58 V (vs. Ag/AgCl)). The negatively shifted onset of the NO3RR activity indicates that the electron transfer was delayed or required a higher overpotential on the Cu(100) surface relative to Cu(111). Interestingly, in situ electrochemical scanning tunnelling microscopy (EC-STM) analysis revealed that surface oxidation was formed on the Cu(111) surface in the potential window where the NO3RR occurred. The presence of this oxide adlayer implies that the incorporation of oxygen on Cu(111) but not on Cu(100) can be correlated with the higher deoxygenation activity of NO3− on Cu(111).
In their subsequent study, they proposed that the (100), (111), and (110) facets of the Cu surfaces have similar intermediates and the same mechanism, and a critical pathway on the bare Cu surface is the reduction of NO3− to NO2−, a concomitant reaction for the partial oxidation of Cu. Nevertheless, the NO3RR on Cu(100) occurred at more negative potentials (Fig. 4d). To elucidate the origin of the different reactivity of the facets, the rate of Cu2O formation was considered because the formation of the Cu2O active surface was experimentally observed using shell isolated nanoparticle enhanced Raman spectroscopy (SHINERS).87 In the SHINERS analysis, no noticeable Cu2O formation was observed on Cu(100), while strong oxidation on Cu(110) with Cu2O vibrations was observed at 509 and 619 cm−1. Although the spectroscopic confirmation of oxide formation on the Cu(111) surface was not conclusive, based on the fact that the formation of a uniform Cu2O layer on Cu(111) was more thermodynamically favourable compared to Cu(100) and Cu(110) and the presence of Cu2O on Cu(111) observed using CV and EC-STM studies,86,88,89 the following mechanism is facilitated on Cu(111). An oxygen atom from NO3− is transferred to the Cu surface, resulting in its reduction to NO2− at potentials >−0.2 V (vs. Ag/AgCl).
NO3− + Cu(111) → NO2− + Cu2O(111) | (14) |
NO3− + Cu(110) → NO2− + Cu2O(110) | (15) |
NO3−+ Cu(100) → NR | (16) |
It can be concluded that NO3− is deoxygenated and the oxygen atom is incorporated in either the Cu surface or subsurface, forming Cu2O. The different susceptibilities of the surfaces to oxidation distinguish their activity toward NO3−-to-NO2− conversion.
Meanwhile, platonic solid shape controlled nanoparticles (cubes, cuboctahedrons, octahedrons, dodecahedrons, and isosahedrons) can be synthesized through wet chemical synthesis, and the type and ratio of the exposed facets can be determined by controlling the shape. Hatzell et al.59 synthesized cube, cuboctahedron, octahedron, and concave shape Pd nanoparticles and studied their electrocatalytic performance for the NO3RR. In Ar-saturated 0.1 M NaOH and 20 mM NO3−, the Pd cube with six {100} facets shows no electrocatalytic activity for NO3− reduction to NO2− (Fig. 4e). Meanwhile, the cuboctahedron enclosed by six {100} and eight {111} facets showed the highest NO3RR current density (4.14 mA cm−2) at −0.2 V (vs. RHE) out of the other nanoparticles and an NH3 concentration increase (Fig. 4e and g). The Pd octahedron particles enclosed by eight {111} facets reduce NO3− to NO2− but barely convert NO2− to NH3 (Fig. 4h). It can be inferred that the {100} facet can reduce NO2− to NH3 effectively but not reduce NO3− to NO2−. Therefore, the {100} (NO2−-to-NH3) and {111} (NO3−-to-NO2−) facets in the cuboctahedron complementarily reduce the chemical species which the other cannot activate.
The NO3RR has a series of multiple steps toward NH3 production, and each step can have different active sites. In other words, multiple active sites can be present. Therefore, the intrinsic activity of both the NO3− and NO2− reduction reaction should be considered to understand the overall facet dependence of metal catalysts. In the case of Cu, whose surface can be easily oxidized/reduced during electrochemical reactions, the oxygen susceptibility can be an additional factor affecting the NH3 production activity. These studies provide the insight that a combination of diverse surface states can be promising for the NO3RR, and doping and alloying can introduce variety in the surface activity.
Although material strategies for the NO3RR have been much less reported, we can benchmark the concepts that were previously developed in water electrolysis, fuel cells, or the electrochemical CO2 reduction reaction (CO2RR). In particular, it is important to develop a catalyst to control the selectivity of the NO3RR because the NO3RR used for the synthesis of NH3 involves eight-electron transfer processes and there are various intermediate species. It also competes with the HER. The NO3RR step can be divided into two major reduction steps: deoxygenation (*NO3− → *NO2−) and hydrogenation (*H2NO → *NH2 → *NH3). The presence of readily available proton sources is critical in the NO3RR for both the deoxygenation and hydrogenation steps. However, the hydrogen intermediate (*H) adsorbed on the catalyst surface can cause the HER, an undesirable competitive reaction, which decreases the selectivity and energy efficiency of the catalyst. Thus, balanced activity has been challenging in various reduction reactions, such as the CO2RR and dinitrogen reduction reaction (NRR). Efforts have been made to introduce heterogeneity into the nanocatalyst to control the catalytic activity by increasing the binding energy of the target intermediate. In this chapter, we review the recent progress demonstrating that the adsorption energies of the intermediates are effectively modulated upon the introduction of oxygen into the metallic catalyst or bimetallic alloying.
The interfaces between two different materials manifest an interesting phenomenon. Additional electron/chemical transfer through the interface can lead to variation in the electronic structure,90 which can be used as a strategy to modulate the thermodynamic reaction barrier of intermediates in the NO3RR. Zhang et al.27 prepared Cu/Cu2O nanowire arrays (NWAs) via the in situ electrochemical reconstruction of CuO NWAs. In addition, when comparing the electrocatalytic activity, the Cu/Cu2O NWAs showed a notably high FE (95.8%), NO3− conversion rate (97.0%), NH3 selectivity (81.2%), and yield rate (0.2449 mmol h−1 cm−2) compared to the Cu NWAs (43.9%, 51.9%, 26.3%, and 0.0501 mmol h−1 cm−2, respectively) (Fig. 5a). The intrinsic activity of an electrocatalyst is closely related to its electronic structure. DFT calculations revealed extra electron density of Cu in the Cu/Cu2O NWAs. The high electron density of Cu was proposed to stabilize the *NOH intermediate involved in the hydrogenation of *NO and facilitates NH3 production when compared with that of bare Cu (Fig. 5b). In short, electron transfer from Cu2O to Cu at the interface of the Cu/Cu2O NWAs leads to the selective and active production of NH3 by decreasing the energy barrier for the hydrogenation step in the NO3RR and selectively suppresses the competitive HER. There is still the potential for other methods, such as alternating physical vapour deposition,91 simple physical gel mixing and sintering,90 and surface decoration, to be utilized for the formation of heterostructures and interfaces.
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Fig. 5 Enhancing the electrocatalytic performance of the NO3RR via doping or alloying. (a) FE, selectivity toward NH3 and conversion rate of NO3− over the different Cu samples. (b) Free-energy diagram for the NO3RR over Cu NWAs and Cu/Cu2O NWAs. (Reprinted with permission from ref. 27. Copyright 2020, Wiley-VCH GmbH.) (c) NH3 yield for Ni NP, Ni3B@NiB0.72 and Ni3B@NiB2.74. (d) LSV curves for the poisoning experiment on Ni3B@NiB2.74. (Reprinted with permission from ref. 92. Copyright 2021, Elsevier.) (e) FEs for NH3 and the HER and (f) NH3 partial current densities for production using strained Ru samples in the NO3RR. (g) Energy diagram for the reaction steps from HNO to H2NO and from NH2 to NH3 over the strained Ru surface. (Reprinted with permission from ref. 46. Copyright 2020, American Chemical Society.) (h) Current density–potential plot of the NO3RR on Cu50Ni50, pure Cu, and pure Ni RDE at 100 rpm in a 1 M KOH + 0.1 M KNO3 electrolyte. (i) FEs for NH3 production on Cu50Ni50/PTFE and pure Cu/PTFE using different concentrations of NO3−. (j) Reaction free energies for the different intermediates on the CuNi surface. (Reprinted with permission from ref. 43. Copyright 2020, American Chemical Society.) |
Rational catalyst design with non-metal element introduction based on acid/base theory in chemistry can manage the HER and the incorporated elements play a key role as active sites by strengthening the physiochemical bonding between the catalyst and NO3−. Qiao et al.92 designed an active Ni-based electrocatalyst, a surface boron (B)-rich core–shell nickel boride structure (Ni3B@NiB2.74), for the NO3RR. Ni has strong adsorption energy of intermediates such as *NO3−, *NO2− and *NH2, while the HER should be managed for high NH3 selectivity and efficiency. In particular, introduced B can act as a Lewis acidic site with unoccupied 2p orbitals in the valence shell which accept electrons from donors, thereby interacting with weak Lewis basic NO3−.93 Notably, high B content enhanced the FE and NH3 yield rate. In particular, Ni3B@NiB2.74 achieved a 98.7% FE and 107.1 μmol cm−2 h−1 NH3 yield rate at −0.3 V (vs. RHE) (Fig. 5c). The current density of Ni3B@NiB2.74 significantly decreased upon addition of SCN−, implying that B is the active site, because B sites are poisoned by the high Lewis basicity of SCN− and become inactive for NO3−-to-NH3 (Fig. 5d).
Introducing an exotic element atom into the crystalline structure can also modify the lattice parameters, leading to strain. Strain applied on an electrocatalyst surface can influence the degree of binding strength and the binding sites for the intermediate species, which consequently determine the catalytic activity as well as the selectivity of the reaction. Strain in crystalline solid-state materials can be induced by a lattice mismatch between the substrate and the deposited material, formation of core/shell materials, or alloying of heteroatoms of different sizes. On strained surfaces, the chemical environment of the reactive species can vary. For example, tensile strain increases the oxygen interstitial concentration on the electrocatalyst surface for the high-temperature oxygen reduction reaction (ORR), which facilitates oxygen exchange on the surface.94 In addition, compressive strain on the Pt shell of a AuCu@Pt core–shell structured electrocatalyst used for the ORR exhibits superior activity and stability.95 Considering these examples of strain engineering, the application of strain on the electrocatalytic surface can affect the reaction pathway and activity to stabilize a key intermediate in the NO3RR.
Yu et al.46 utilized produced hydrogen radical for an effective NO3RR by introducing strain on the catalyst surface via oxygen doping. They designed ruthenium (Ru)/oxygen-doped Ru core/shell nanoclusters Ru-ST-X (X = 0.6, 5, and 12% strained Ru, respectively) for the NO3RR to form NH3. Oxygen doping triggered tensile strain on the surface Ru and the degree of tensile strain was modulated by tailoring the subsurface oxygen content. The strained nanostructures maintained nearly 100% of their NH3-evolving selectivity at current densities <120 mA cm−2 (Fig. 5e), and the NO3RR partial current density (JNH3) of Ru-ST-12, the most strained catalyst, was improved 77-fold when compared with that of Ru-ST-0.6 at −0.8 V (vs. RHE) (Fig. 5f). The strain on the Ru surface was proposed to increase the energy barrier of the Heyrovsky step (Hads + H3O+ + e− → H2 + H2O) and thus inhibit the dimerization of hydrogen to form H2. Consequently, parts of the uncoupled Hads are released away from the Ru surface to form ˙H in the reaction medium. The ˙H in the vicinity of the surface is involved in the hydrogenation intermediates of the NO3RR, reducing the kinetic energy barrier (Fig. 5g). This hindered H–H dimerization acts as leverage for the formation of a chemical environment that facilitates the hydrogenation steps. Meanwhile, incorporating hetero-metal elements to form an alloyed structure has been used to modulate the d-band centre of the metallic electrocatalyst because individual metals have unique electronic levels. According to d-band theory, the adsorption energy of a key intermediate can be varied by modulating the d-band centre position of transition metal catalysts.73 The more closely the d-band centre is positioned to the Fermi energy level, the less antibonding states are occupied and the more strongly reactive species are prone to adsorption. Increasing the NO3− bonding strength on the electrocatalyst surface is imperative for facile initialization of the NO3RR. The RDS of the NO3RR is the conversion of NO3− to NO2−,61,96 which can be divided into two steps. Specifically, the adsorption of NO3− on the surface, followed by deoxygenation of NO3− to form NO2−. In the case of the deoxygenation of NO3− to form *NO2, the adsorption of NO3− is critical for initializing the reaction. Therefore, the formation of bimetallic alloys is a feasible strategy to lower the NO3− adsorption energy barrier.
Sargent et al.43 demonstrated a significantly enhanced NO3RR used to produce NH3 utilizing a CuNi alloy, especially Cu50Ni50, and proposed that shifting the d-band centre toward the Fermi level was the origin of the enhanced performance. In a 1 M KOH + 100 mM KNO3 (pH = 14) electrolyte, the overpotential at a current density of 100 mA cm−2 was a much more negative cathodic potential (−0.2 V (vs. RHE)) for Cu, but only 0.05 V (vs. RHE) for Cu50Ni50 (Fig. 5h), and alloying with Ni effectively increased the NH3 FE and cathodic NH3 energy efficiency at low concentrations of NO3− (Fig. 5i). On pure Cu, the first NO3− adsorption step is the RDS, in which the maximum reaction free energy was 0.40 eV at −0.14 V (vs. SHE). The energy required for NO3− adsorption decreased upon increasing the Ni content and the energy barrier for *NO2 was lower with Cu50Ni50 and Cu30Ni70 when compared to bare Cu and Cu80Ni20 (Fig. 5j). This lower energy barrier for *NO3− and *NO2 facilitates the conversion of NO3− into NO2− and the sequential deoxygenation step, leading to the prompt conversion of *NO2 into *NO. This study again underscored the importance of the initial adsorption of the active species without the release of the intermediates into the electrolyte.
A single Cu atom anchored in solid organic molecular solids is proposed to have superior performance when compared to other transition metals because the intrinsic d-orbital electronic configuration of Cu promotes the adsorption of nitrogen oxyanions.45 Specifically, NO3− can strongly bind to Cu (3d10) in Cu–PTCDA (3,4,9,10-perylenetetracarboxylic dianhydride) by donating a bond from the highest occupied molecular orbital (HOMO) of NO3− into the empty orbitals of Cu, as well as substantial back-bonding from the fully occupied Cu 3d10 orbital to the LUMO of NO3−. In addition, the hybridization of the orbitals of adsorbed NO3− and the Cu single atom is stronger than that between NO3− and Ni or Ti atoms, which is supported by the larger overlap observed in the projected density of states (PDOS) analysis of the 2p orbitals of two O atoms in NO3− and the d orbitals of the Cu atom (Fig. 6a). Notably, a high selectivity (FE = 85.9%) and high production rate (436 μg h−1 cm−1) in the NO3RR to form NH3 have been achieved using Cu incorporated on PTCDA when compared with other elements, including Ag, Bi, Ir, Pt, Co, Fe, and Ni, because of the unique electronic structure of Cu, which is capable of suppressing the competitive hydrogen evolution reaction (HER) and boosting the H–N combination step in the NO3RR.
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Fig. 6 NO3RR experiment and theoretical calculations for various transition metal center SACs. (a) Projected density of states on 1Cu–PTCDA(103), 1Ni–PTCDA(103), and 1Ti–PTCDA(103). (Reprinted with permission from ref. 45. Copyright 2020, Nature publishing.) (b) The NH4+–N proportion of various Cu–N–C–T as a function of time. (c) The calculated free energies for NO3− and NO2− adsorption on the Cu(111), Cu–N4, and Cu–N2 surfaces, respectively. (Reprinted with permission from ref. 19. Copyright 2020, Wiley-VCH GmbH.) (d) LSV curves of the Fe SAC in 0.25 M K2SO4 electrolyte and 0.50 M KNO3/0.10 M K2SO4 mixed electrolyte. (e) NH3 FE of the Fe SAC at each given potential. (f) NH3 yield rate and partial current density of the Fe SAC, FeNP/NC, and NC, respectively. (Reprinted with permission from ref. 104. Copyright 2021, Nature publishing.) (g) The decay of the Fe(II) and Fe(0) active site concentrations with different delay times in solutions with and without NO3−. (Reprinted with permission from ref. 105. Copyright 2021, the Royal Society of Chemistry.) (h) Theoretical contour plot of the limiting potential as a function of two potential-determining steps of the NO3RR on TM/g-CN. (Reprinted with permission from ref. 44. Copyright 2020, Wiley-VCH GmbH.) |
In addition, Cu incorporated on a carbon support doped with nitrogen (Cu–N–C) has been investigated as a Cu SAC and compared with bulk Cu.19 A series of Cu–N–C–T materials (where T is the annealing temperature) has clearly shown that Cu–N–C-800 exhibited superior NO3RR activity (NH4+–N proportion = 80%) when compared to bare Cu plate-800 and Cu–N–C-900 with aggregated bulk Cu nanoparticles (Fig. 6b). The Cu–N–C-800 catalyst was characterized, which showed the successful incorporation of single Cu atoms into the carbon matrix and the predominant Cu(I)–N2 and Cu(II)–N4 moieties of the Cu–N bonds. The Cu–N2 and Cu–N4 sites in Cu–N–C originate from the high adsorption energies of NO3− and NO2− compared to the Cu(111) facet (Fig. 6c) and these high adsorption energies lead to the high conversion selectivity of NO3− toward NH3via direct eight-electron transfer on Cu–N–C-800. NO3− adsorbed on Cu–N–C-800 was reduced to NO2−, which was further reduced without the release of NO2− into the electrolyte. This illustrates that high adsorption of NO2− plays a crucial role in accelerating the reduction of NO2− into NH3.
Other than Cu, an Fe SAC104 electrocatalyst was recently investigated in 0.50 M KNO3/0.10 M KsSO4 electrolyte showing the NH3 FE steadily increasing from 40% at −0.50 V (vs. RHE) to ∼75% at −0.66 V (vs. RHE) (Fig. 6d and e). At −0.85 V (vs. RHE), a large NH3 partial current density and yield rate are obtained of ∼100 mA cm−2 and ∼20000 μg h−1 mgcat−1, respectively (Fig. 6f). DFT calculations pointed out that the potential limiting steps were the NO* reduction to HNO* and HNO* reduction to N*, and a smaller limiting potential of the Fe SAC (0.3 V) was proposed than those of the Co SAC (0.42 V) and Ni SAC (0.39 V). The transition metal–Nx moiety is proposed to bind NO3− better than bulk transition metal NPs via strong hybridization between the p orbital of oxygen and the d orbital of the center transition metal. Besides, Yu et al.105 evidenced not only better thermodynamic properties for the NO3RR but also better kinetics of the NO3RR on SACs using an electrocatalyst with Fe–N4 moiety active sites (Fe-PPy SACs). To unveil the origin of the high FE and yield rate, surface interrogation scanning electrochemical microscopy (SI-SECM) was utilized to analyze the time-dependent variation of the site density of the single-site Fe moiety. At 0.2 V (vs. RHE), the Fe-PPy SACs reduce NO3− to NH3 in the presence of NO3−, but the Fe NPs showed no ln[Fe] variation. Besides, without NO3− Fe(II)–Nx showed no activity for the HER. This indicates that because the bonding between Fe(II)–Nx moiety and NO3− is thermodynamically more favourable, nitrate preoccupies Fe(II)–Nx moiety active sites at higher potential. For the kinetics of the NO3RR, the rate of the NO3RR with the Fe(0)–Nx moiety is much higher (1.24 s−1) compared to the Fe(0) NPs (0.1 s−1) (Fig. 6g).
In SACs, the surrounding matrix is an effective parameter used to modulate the electronic states of the incorporated single metal atom because the single metal atom chemically interacts with the coordinated elements. Previous studies have reported that Cu single metal catalysts are superior to the SACs of other metals on a carbon support, but the catalytic performance of SACs can vary depending on the supporting matrix materials used as well as the incorporated metal atoms. Guo et al.44 showed that titanium (Ti) and zirconium (Zr) supported on graphitic carbon nitride (g-CN) (Ti/g-CN, and Zr/g-CN, respectively) possibly outperform Cu/g-CN in the NO3RR. When the potential-determining steps (PDS) (*NO + H+ + e− → *NOH and *NH2 + H+ + e− → *NH3) were drawn as a function of the NO3− adsorption energy, it forms a volcano shape with a much lower limiting potential (UL = −ΔGmax/e) of −0.39 and −0.41 V for Ti/g-CN and Zr/g-CN, respectively. Ti/g-CN and Zr/g-CN are promising catalysts for the NO3RR (Fig. 6h).
The results appear to be inconsistent with previous Cu SAC studies because Cu SACs are proposed to have higher intrinsic activity than other transition metal single-atom active sites. However, considering that the NO3RR performance can be differentiated using single-atom metals as not only the active sites but also the supporting material that determines the coordination environment, the optimal single transition metal atom can vary. As these are emerging material candidates in SACs prepared by modifying the transition metal centre as well as the supporting material, this may be a promising approach for the development of efficient catalysts used in the NO3RR.
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Fig. 7 Promoting the NO3RR by constructing OVs in TiO2 and CuO. (a) NH3 FE, selectivity, yield, and nitrate conversion rate of TiO2−x and TiO2. (b) Calculated adsorption energies of NO3− on TiO2(101) surfaces with 0, 1, and 2 OVs. (c) Calculated free-energy changes for the NO3RR on a TiO2(101) surface with 2 OVs in one 1 × 3 slab at 0 V (vs. RHE). (Reprinted with permission from ref. 108. Copyright 2020, American Chemical Society.) (d) Dependence of the NH4+ yield on the applied potential for CuO, pCuO-5 and pCuO-10 in an H-cell containing 50 mM KNO3 and 50 mM H2SO4. (e) Calculated adsorption energies of NO3− on the CuO(111) surface with no, 1, 2 and 3 OVs. (f) DFT-based free energy diagram detailing the mechanism of the NO3RR on the CuO(111) surface with 2 OVs and Cu2O(111). (Reprinted with permission from ref. 109. Copyright 2021, the Royal Society of Chemistry.) |
This defect engineering strategy has been applied to other transition metal oxides such as CuO. Rose et al.109 prepared CuO nanoparticles (FSP CuO) through flame spray pyrolysis (FSP) and He plasma treatment of as-prepared CuO for 5 (pCuO-5) and 10 (pCuO-10) min, respectively. They controlled the density of defect sites on CuO with the He plasma treatment duration. Defective pCuO-5 and pCuO-10 attained an NH4+ yield of ∼292 μmol cm−2 h−1 at −0.6 V (vs. RHE), superior to non-defective FSP CuO (Fig. 7d). The OVs in CuOx not only strengthen the adsorption energy of NO3− but also inhibit the HER (Fig. 7e). In addition, most intermediates of the NO3RR are more energetically stabilized on CuOx with 2 OVs rather than Cu2O (Fig. 7f).
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Fig. 8 (a) Active-site structures of dissimilatory nitrate reductase, and product selectivity (bar), and NO3− consumption rate (green dots) of oxo-MoSx and c-MoS2 electrocatalysts at (b) 0 mV and (c) −100 mV. (d) Change in the EPR (left) and Raman (right) spectra of oxo-MoSx. (e) Change in the EPR of c-MoS2 dispersed in a pH 7 buffer solution (black lines) and after adding 20 mM S2O42− (red lines), followed by adding 242 mM NO3− (blue lines). (Reprinted with permission from ref. 35. Copyright 2020, Wiley-VCH GmbH.) |
A bio-inspired molybdenum sulfide (oxo-MoSx) catalyst has been prepared using a hydrothermal method using MoO42− and L-cysteine (C3H7NO2S) as precursors, and its superior NO3RR performance was achieved over a wide range of pH (pH = 3–11).35 An FE of >90% for NH3 production was obtained at 0 V (vs. RHE) and pH 7. However, the FeS moiety in the as-synthesized greigite (Fe3S4) did not show any activity under neutral pH conditions for both the NO3RR and NO2− reduction reaction, but a low activity was achieved when 5% Mo was doped into Fe3S4 for the NO2− reduction reaction step.116 This implies that Mo–S plays a key role in the active site. The intermediate valence state change of Mo (MoVI → MoV) promoted by proton-coupled electron transfer (PCET) was proposed to increase the binding energy of NO3−, a prevailing deprotonated form of NO3− under neutral pH conditions, and thus led to its high activity in the NO3RR.
In contrast to the high activity of the oxo-MoSx catalyst, a crystalline MoS2 (c-MoS2) catalyst showed negligible NO3RR activity, implying that the bio-inspired Mo-S bond structure is crucial in the reaction. For the oxo-MoSx catalyst, the NH4+ FE exceeded 96% at 0 mV, while a low FE of <5% was observed for c-MoS2 (Fig. 8b). In addition, oxo-MoSx exhibited an 18.8-fold higher NO3− consumption rate than that of c-MoS2 (Fig. 8c). The RDS of oxo-MoSx was measured to be 1e−/1H+via PCET during the conversion of NO3− into NO2−. Electron paramagnetic resonance (EPR) and Raman spectroscopy showed that MoVOS4 was the specific active species in the NO3RR, which was only observed in the oxo-MoSx catalyst (Fig. 8d). For oxo-MoSx, MoVI(
O)S4 was used as a precursor to generate the active MoV
O species. When NO3− was added to the electrochemical reduction, the signals corresponding to MoV(
O)S4 were diminished, while the signal corresponding to MoVI(
O)S4 was regenerated, indicating the interaction between NO3− and the MoV
OS4 species. Specifically, one oxygen atom of NO3− was proposed to coordinate with oxo-Mo by overlapping the 4dxy orbital of Mo and p* orbital of NO3−. This molecular arrangement was speculated to be significantly lower in energy when compared to the π* orbital of NO3−. This particular electronic configuration enables facile electron transfer from MoV to NO3−. Meanwhile, the MoV–S and S radical species in oxo-MoSx were almost unchanged, implying their inactivity in the NO3RR. However, MoV–S and S species have been suggested to stabilize the MoV(
O)S4 active sites in oxo-MoSxvia electronic interactions.117 Operando spectroscopy revealed the absence of MoVI(
O)S4 or MoV(
O)S4 in the c-MoS2 sample, which was consistent with its low activity in the NO3RR (Fig. 8e). Therefore, we can use a bio-inspired NO3RR, which also provide insights for the design of new, highly efficient catalysts.
Cell type | Electrocatalyst | Electrolyte | Current density | Potential | NH3 FE | Production rate | Ref. |
---|---|---|---|---|---|---|---|
H-Cell | Ti | 0.3 M KNO3, 0.1 M HNO3, pH = ∼0.77 | 22 mA cm−2 | −1.0 V (vs. RHE) | 82% | 6 | |
H-Cell | Cu | Plasma-activated electrolyte, 10 mM H2SO4 | >50 mA cm−2 | 1.4 Vcell | 100% | 23.2 mg h−1 | 29 |
H-Cell | Co | 1 M KOH, 0.5 M K2SO4, 100 mM KNO3 | 2200 mA cm−2 | −0.24 V (vs. RHE) | 96% | 10.4 mmol h−1 cm−2 | 28 |
H-Cell | Cu | 10 mM NO3−, 0.1 M KOH | 5 mA cm−2 | −0.15 V (vs. RHE) | 99.7% | 390.1 μg mg−1 h−1 | 82 |
H-Cell | Pd | 0.1 M NaOH, 20 mM NaNO3 | 4.25 mA cm−2 | −0.2 V (vs. RHE) | 35% | 306.8 μg h−1 mgPd−1 | 59 |
H-Cell | Cu/Cu2O | 14.3 mM NO3−, 0.5 M NaSO4 | 105 mA cm−2 | −0.85 V (vs. RHE) | 95.8% | 0.245 mmol h−1 cm−2 | 27 |
H-Cell | Ni3B@NiB2.74 | 0.10 M KOH, 100 mM NO3− | 100% | 198.3 μmol h−1 cm−2 | 92 | ||
H-Cell | Ru | 1 M NO3−, 1 M KOH | 120 mA cm−2 | −0.6 V (vs. RHE) | 100% | 5.56 mol g−1 h−1 | 46 |
RDE | Cu50Ni50 | 1 M KOH, 100 mM KNO3 | 170 mA cm−2 | −0.1 V (vs. RHE) | 99% | 43 | |
H-Cell | Cu-Incorporated PTCDA | 36 mM NO3−, 0.1 mM PBS, pH = 7 | 15 mA cm−2 | −0.4 V (vs. RHE) | 85.9% | 436 μg h−1 cm−2 | 45 |
H-Cell | Cu single atom | 50 mg L−1 NO3−-N, 50 × 10−3 M Na2SO4 | −1.3 V (vs. SCE) | 0.0042 s−1 g−1 | 19 | ||
H-Cell | FeN4 | 0.50 M KNO3, 0.10 M K2SO4 | 120 mA cm−2 | −0.85 V (vs. RHE) | 75% | 0.46 mmol h−1 cm−2 | 104 |
H-Cell | Fe-PPy SAC | 0.1 M KOH, 0.1 M KNO3 | 40.0 mA cm−2 | −0.7 V (vs. RHE) | 100% | 2.75 mg h−1 cm−2 | 105 |
H-Cell | TiO2−x | 3.6 mM NO3−, 0.5 M NaSO4 | 12 mA cm−2 | −1.8 V (vs. SCE) | 85% | 0.045 mmol h−1 mg−1 | 108 |
Flow cell | CuO2−x | 50 mM KNO3, 50 mM H2SO4 | 160 mA cm−2 | 2.2 Vcell | 500 μmol h−1 cm−2 | 109 | |
H-Cell | Oxo-MoSx | 0.1 M NO3− | 0.5 mA cm−2 | 0 V (vs. RHE) | 35 |
At this early stage of the development of the electrochemical NO3RR used to selectively produce NH3, more studies are required to determine the detailed reaction mechanism occurring on the catalyst surface and thus provide a descriptor for the NO3RR activity. Based on previous studies, we can design active catalyst materials varying from noble metals, low cost transition metals, single atom catalysts and metal oxides to bio-mimic moieties. Although early studies have been performed to analyse the various products and monitor the intermediate states, insufficient efforts are given to target selective NH3 production. Also, only limited material combinations or reaction conditions have been studied. Noble metals have to be modified with nanostructuring when their flat surface exhibited overwhelming HER activity or preferred other NO3RR products under high current density conditions. Recent studies show the potential of using single atom catalysts for the NO3RR to NH3 production in addition to cost efficient transition metal catalysts such as Cu or Ni, which can be investigated further with a variety of metal elements or their alloys. The NO3RR to NH3 production involves multi-electron and proton transfer, which places a high burden on simulation studies. With the assistance of simulation studies, more systematic studies have to be designed to investigate the effect of the morphological or elemental combination, which can affect the intrinsic activity of catalysts.
Moreover, to suppress the HER and promote a targeted NO3RR, extrinsic properties such as the porosity of a catalyst, mass transport in the electrolyte or device fabrication can be modified. The mass transfer can be affected by a hierarchical nanostructure, the porosities of the electrode, or the cations/anions in the electrolyte.71,118–120 Depending on the material morphology, micro mass transfer can change the available chemical distribution on the interface and local pH, and thus the surface coverage of species is varied as well.121 Specifically, the porosity of an electrocatalyst has an influence on the retention mean time (confinement of chemical species inside the pores) of chemical species before releasing to the bulk electrolyte depending on the porous geometry. This can be reflected in the electrocatalytic performance such as the FE, conversion rate, selectivity and yield rate.122,123 Therefore, there are some progressing directions in terms of electrode morphology and cell design. Firstly, it is needed to build up mass transport models with reactant species (NO3−, NO2−, NO or OH−) on various micro morphologies through computational simulations and controlled electrode fabrication for future efficient NH3 production. Secondly, the produced NH3/NH4+ could hinder adsorption of reactant species, and this affects performance of the NO3RR. To evaluate how competitive NH3/NH4+ adsorption can interfere with NO3− or NO2− adsorption and to exclude the NH3/NH4+ adsorption in electrocatalyst performance examination, a rotating disk electrode (RDE) under controlled convection can be employed to decrease the produced NH3/NH4+ concentration on the electrode surface, by releasing them toward bulk electrolyte. Thirdly, cell modelling for verifying geometric and macroscopic parameters at the device level (i.e., electrode dimensions, flow field width or flow rate) was tried and conducted with NO2− for the electrochemical NO2RR.124 This trial and approach should be extended to NO3RR study. The electrochemical synthesis of nitrogen-containing chemicals can provide new opportunities for sustainable chemical cycles and further research directions can be diversified, but we have to consider how to access a concentrated source of NO3− for the scale-up system. In fact, direct electrochemical dinitrogen reduction reactions used for the synthesis of NH3 have been studied in the field of electrochemistry, but their efficiencies are low. Due to the strong triple bond in N2 and the low solubility of N2 in aqueous solutions, the current density and FE are very low. To boost the current density and FE during the synthesis of NH3, the direct dinitrogen oxidation reaction (NOR) for the production of NO3− as a counter oxidation reaction rather than the ORR is valuable (Fig. 9a).125,126 By replacing the irrelevant ORR at the anode, this combined system can constantly provide an N-source for reduction using both gas- and solution-fed systems.
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Fig. 9 Dinitrogen oxidation during the nitrate formation and carbon–nitrogen coupling reactions. (a) Electrochemical dinitrogen oxidation for NO3− formation on the anode (left) and mass-normalized yield rate of NO3− (right). (Reprinted with permission from ref. 126. Copyright 2020, Wiley–VCH GmbH). (b) Simultaneous electrocatalytic reduction of CO2 and NO2− during the formation of urea (left). Faradaic efficiencies for urea production in a CO2-saturated 0.1 M KHCO3 + 0.01 M KNO2 solution using Te–Pd NC/C (right). (Reprinted with permission from ref. 53. Copyright 2020, American Chemical Society.) |
In addition to the production of NH3, we expect that the NO3RR or the reduction reaction of its intermediates can be potentially utilized to develop value-added chemical production containing both carbon and nitrogen atoms by combining them with the electrochemical CO2RR or CO reduction reaction (CORR). Fortunately, Cu has been widely studied as an effective catalyst for both the CO2RR and NO3RR, and thus the potential of C–N coupling has been proposed. Under electrochemical reduction conditions, electrochemical carbon–nitrogen (C–N) bonding forming reactions to form products such as acetamide,127 CH3CONH2, and urea128 have been studied starting from small molecules, such as CO2, CO, NO3−, N2, and NH3. During multiple reduction reaction pathways, the intermediate species can be cross-linked to produce C–N coupling chemicals. One of the pioneering studies has been demonstrated using the CORR with an NH3 co-gas feed to produce acetamide. The *CCO intermediate of the CORR can undergo a C–N coupling reaction with NH3via nucleophilic attack on the same Cu electrode surface. In addition, other types of amines have been used for the synthesis of amides. In these early stage studies, further consideration of how to target a wider range of products is required and once the application direction is determined the selectivity and efficiency of the C–N bond coupling can be improved.
Relatively active and reduced forms of the reactants (CO and NH3) are used in this C–N coupling reaction, but the direct coupling of CO2 and N2 or CO2 and NO3− is also electrochemically possible because CO and NH3 can be produced via these reduction reactions. For the synthesis of urea, it has been reported that urea can be produced via the co-reduction of CO2 and NO2− using electrochemical co-reduction by tellurium (Te)-doped palladium (Pd) nanocrystals (Te–Pd NCs) (Fig. 9b).53 Although this study utilizes NO2− as a nitrogen precursor, it can possibly be utilized as a nitrogen precursor because NO2− is the first deoxygenated intermediate formed in the NO3RR. By combining the electrochemical CO2RR and NO3RR, we can produce value-added gas products containing C–N bonds, such as urea and acetamide. This is highly promising because urea is used as a fertilizer, in the production of resin, and in moisturizers, and acetamide is used in pharmaceuticals and pesticides, and as an antioxidant in plastics. In addition, this showed the possibility of removing harmful chemicals, one in the atmosphere and the other in solution. Although the utilization of the NO3RR is at an early stage, NO3− can be a worthwhile starting chemical to balance the N-cycle and to produce value-added chemicals. Recent progress has shown that a high conversion rate and selectivity for the production of NH3 are possible through the development of electrocatalyst materials, which makes the application of the NO3RR promising.
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