Ruigan
Hu‡
a,
Mengyuan
Zhao‡
b,
He
Miao
*a,
Fuyue
Liu
a,
Jiaqun
Zou
a,
Chunfei
Zhang
a,
Qin
Wang
c,
Ziqi
Tian
b,
Qiuju
Zhang
*b and
Jinliang
Yuan
a
aFaculty of Maritime and Transportation, Ningbo University, Ningbo 315211, PR China. E-mail: miaohe@nbu.edu.cn
bNingbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315211, PR China. E-mail: zhangqj@nimte.ac.cn
cDepartment of Microelectronic Science and Engineering, Faculty of Science, Ningbo University, Ningbo 315211, PR China
First published on 23rd June 2022
As a potential oxygen evolution reaction (OER) catalyst, Co-based perovskites have received intensive attention. However, Sr readily accumulates on their surface, and makes them inert toward the OER. Herein, we propose a simple but versatile electrochemical reduction method to reconstruct the active surface of Co-based perovskites within a few seconds. By this method, Sr rapidly precipitates from Co-based perovskites, accompanied by the introduction of Sr and oxygen vacancies. After reconstruction, the electrochemical active surface areas of Co-based perovskites greatly increase, and the OER overpotential of the optimized SrNb0.1Co0.7Fe0.2O3−δ (ER-SNCF-20s) reaches 278 mV at 10 mA cm−2. This can be explained by the decrease of overpotentials at the rate-determining step. Using ER-SNCF-20s, the splitting voltage of alkaline natural seawater can reach 1.56 V at 10 mA cm−2, and remains steady for 300 h. This effort offers a feasible method for reconstructing the active surface of Co-based perovskites.
The large-scale hydrogen production by water electrolysis will inevitably consume a large amount of vital fresh water resources which are becoming more and more scarce in many regions of our planet.10 Seawater may be one of the most plentiful natural resources on the planet, accounting for about 96.5% of the world's entire water, and it is nearly inexhaustible if we can electrolyze seawater to produce hydrogen.11 Furthermore, the utilization of hydrogen derived from seawater combined with fuel cells not only provides energy but also generates fresh water, and realizes seawater desalination. Compared with fresh water electrolysis, there are two main bottlenecks in seawater splitting.12,13 One is that the oxidation of chloride ions may compete with the OER during water electrolysis as a result of the presence of considerable amounts of chloride ions in seawater (∼0.5 mol L−1).14–16 Theoretically, the electrochemical oxidation of chloride ions to hypochlorite under alkaline conditions requires a voltage of 1.72 V which is just 490 mV above the theoretical OER voltage.16–18 Secondly, chlorides, as well as some small particles, bacteria and microorganisms, can corrode and poison the electrode, and destroy its long-term stable operation. Therefore, developing a highly active and stable anode is indispensable for seawater splitting.
To improve the activity and stability of the anode for water splitting, various OER catalysts, including transition metal oxides,19,20 hydroxides,21–23 nitrides,24–26 phosphides,27,28 sulphides,29,30 and selenides,31,32 have been developed over the past decades. In particular, cobalt-based (Co-based) perovskites have attracted intensive attention as a result of their excellent activities and stabilities as well as low cost.33–35 Co-based perovskites as ABO3-type metal oxides with a cubic structure generally consist of rare earth or alkaline earth metals in the A-site and transition metals such as Co in the B-site.33 Currently, various strategies for promoting the OER catalytic activities and stabilities of these Co-based perovskites have been developed, such as doping,36 morphological design,37–39 vacancy engineering,33,40 and surface modification or reconstruction.41 For example, Shao et al. synthesized SrNb0.1Co0.7Fe0.2O3−δ nanofibers (SNCF-NR) by means of electrostatic spinning with significantly improved OER activity.33 At 10 mA cm−2, the overpotential of SNCF-NR is merely 0.39 V, which is far below those of SNCF (0.50 V) and IrO2 (0.45 V). Zhu et al. introduced a substantial number of oxygen vacancies by doping P and S elements, which can greatly improve the OER activity of SrCoO3−δ, and a low overpotential of merely 480 mV was obtained at 10 mA cm−2.34 Even so, the OER catalytic activities of Co-based perovskites are still inferior to those of some well-known OER catalysts such as NiFe-LDH.42–44
It is well known that the OER occurs on the surface of an oxygen catalyst; therefore the active surface plays an important role in their OER catalytic activity. It is well believed that Sr readily segregates and a Sr rich layer forms on the surface of some Sr-containing cobalt-based perovskites, such as La0.6Sr0.4Co0.8Fe0.2O3 (LSCF), Ba0.5Sr0.5Co0.8Fe0.2O3 (BSCF) and SrNb0.1Co0.7Fe0.2O3 (SNCF), during their preparation process.45 This Sr rich layer seriously deteriorates the surface activity of Co-based perovskites and is detrimental to their OER activity. Eliminating the Sr rich layer and reconstructing the active surface of cobalt-based perovskites by acid etching or reducing atmosphere annealing can greatly enhance their OER activity.46,47 Gong et al.46 reconstructed the active surface of LSCF by dilute nitric acid etching, which caused A-site defects, destroyed the Sr rich layer, introduced a substantial number of oxygen vacancies and greatly enhanced the specific surface area of LSCF. Accordingly, the overpotential of LSCF decreased from 460 to 385 mV at 10 mA cm−2. Luo et al.47 constructed the active surface of PrBa0.5Sr0.5Co1.5Fe0.5O5+δ (PBSCF) by reducing atmosphere annealing at 300 °C, which created many oxygen vacancies and introduced the second phase of CoP with high OER activity. Compared to the pristine PBSCF, the overpotential of the surface-restructured sample (CoP-PBSCF) decreased by 120 mV at 100 mA cm−2. Unfortunately, these above surface reconstruction methods are somewhat tedious, time-consuming, and environmentally unfriendly and require high energy consumption.
Herein, we proposed a facile but universal method of electrochemical reduction to rapidly reconstruct the active surface of Co-based perovskites in a few seconds. By this method, Sr was quickly precipitated from the surface of Co-based perovskites, accompanied by the generation of A-site defects and a substantial number of oxygen vacancies. Owing to the active surface reconstruction, the OER catalytic activity of Co-based perovskites could be greatly enhanced. Taking SrNb0.1Co0.7Fe0.2O3−δ as an example, the OER overpotential of SNCF after electrochemical reduction (ER-SNCF-20s) was 278 mV which was even lower than that of IrO2 (344 mV) in 1 M KOH at 10 mA cm−2. Using ER-SNCF-20s and Pt/C as the anode and cathode, respectively, the voltage for splitting the alkaline natural seawater could reach 1.56 V at 10 mA cm−2 at room temperature. More importantly, our ER-SNCF-20s was very robust and showed no degradation after splitting seawater for 300 hours.
XPS is used to measure the valence states of the surface elements in ER-SNCF-20s. As shown in Fig. 2a, the Co 2p3/2 peaks of SNCF and ER-SNCF-20s can be fitted with the Co3+ and Co2+ peaks at 780.2 and 782.1 eV, respectively, along with satellite peaks (marked as “sat”). The atomic ratio of Co3+/Co2+ can be calculated by the area covered by the corresponding fitted curves. The Co3+/Co2+ value of SNCF abruptly decreases from 2.87 to 1.94 after electrochemical reduction (Table S1†), indicating that a large amount of Co3+ converts to Co2+ on the SNCF surface. On the basis of the fitting results of Sr 3d spectra (Fig. 2b), the Sr content on the surface of SNCF increases from 35.73% to 39.58% after electrochemical reduction, which can be related to the precipitation of Sr from the bulk of the perovskite. The Fe 2p XPS spectra of SNCF and ER-SNCF show two peaks, associated with Fe 2p1/2 and 2p3/2, respectively, the XPS spectrum of Fe is almost unchanged after electrochemical reduction (Fig. S5†). As seen in Fig. 2c, the fitting peaks of O 1s at 529.2, 530.2, 531.5 and 532.8 eV can be attributed to lattice oxygen (Olatt), reactive oxygen species (O22−/O−), surface oxide (Osurf) and surface adsorbed water, respectively. Among them, the reactive oxygen species (O22−/O−) are strongly associated with the formation of oxygen vacancies.49,50 From the XPS fitting results, the content of O22−/O− of SNCF increases from 15.74% to 25.08% after electrochemical reduction (Table S1†), proving that electrochemical reduction can introduce a substantial number of oxygen vacancies. By comparing with the microstructures and the valence state surface elements of SNCF and ER-SNCF-20s, the active surface reconstruction of SNCF by electrochemical reduction is summarized in Fig. 2d: (1) precipitating Sr, eliminating the Sr rich layer and exposing more active sites and (2) introducing oxygen vacancies and increasing reactive oxygen species.
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Fig. 2 Co 2p (a), Sr 3d (b) and O 1s (c) XPS spectra of SNCF and ER-SNCF-20s. (d) Schematic illustration of the active surface reconstruction of SNCF by electrochemical reduction. |
The optimal electrochemical reduction parameters are first confirmed, and the OER LSV curves of SNCF before and after electrochemical reduction are shown in Fig. 3a and Fig. S6.† Obviously, the SNCF sample after electrochemical reduction at −1.0 V for 20 s (ER-SNCF-20s) has the highest OER activity. ER-SNCF-20s provides an OER overpotential of 278 mV at 10 mA cm−2 (Table S2†), which is much lower than those of the pristine SNCF (341 mV) and commercial IrO2 (344 mV) (Fig. 3b). Compared with these perovskites studied recently and some representative Co-based OER catalysts in 1 M KOH (Table S3†), the OER overpotential of ER-SNCF-20s at 10 mA cm−2 is almost the lowest. Significantly, the overpotential of ER-SNCF-20s appears to be even lower than those of SNCF and IrO2 at large current densities, and its overpotential at 100 mA cm−2 is merely 340 mV (Fig. 3b). The above results indicate that an appropriate electrochemical reduction can significantly enhance the OER activity of SNCF.
The OER kinetics of SNCF before and after electrochemical reduction are assessed by Tafel slopes (Fig. 3c and Fig. S6†). The Tafel slope of ER-SNCF-20s is 56 mV dec−1 which is the lowest among these SNCF samples with different electrochemical reduction treatments (different reduction times and voltages) and even lower than that of IrO2 (Table S2†). The small Tafel slope represents the fast OER kinetics. Therefore, the OER kinetics of SNCF is obviously boosted after the electrochemical reduction treatment, and ER-SNCF-20s has the fastest OER kinetics. We also calculated the double-layer capacitance (Cdl) from cyclic voltammetry (CV) curves at different scan rates (Fig. S7†) to determine the electrochemically active surface area (ECSA). As shown in Fig. 3d, the Cdl value of SNCF is improved significantly after electrochemical reduction. After 20 s of electrochemical reduction treatment, the value of Cdl reaches 18.2 mF cm−2, which is approximately 4 times higher than SNCF (4.4 mF cm−2). This indicates that the electrochemical reduction can effectively reconstruct the active surface of SNCF. The electrochemical impedance spectra (EIS) of SNCF before and after electrochemical reduction are shown in Fig. 3e. After electrochemical reduction, the arc of EIS in the high frequency zone becomes much smaller compared with that of the pristine SNCF, indicating the decreased charge transfer resistance (Rct) of ER-SNCF-20s after electrochemical reduction. Stability is an essential parameter to evaluate the actual application of an OER catalyst. As shown in Fig. 3f, the voltage of ER-SNCF-20s at 10 mA cm−2 almost remains unchanged throughout the 10 h chronoamperometry measurement, indicating a superior stability of ER-SNCF-20s. After the electrochemical reduction, Sr/O vacancies and SrO nano-needles are induced from the bulk of SNCF. By investigating in detail with separation between vacancies effects and SrO blocking effects, we can find that the Sr/O vacancies can improve the OER activity of SNCF, while SrO deteriorates the OER activity of SNCF (Fig. S8†). In addition, Sr/O vacancies induced by electrochemical reduction mainly distributed on the surface of SNCF, which reconstructs the active surface of cobalt-based perovskites for the OER.51
An Sr20Nb2Co14Fe4O52 (SNCF) (001) model (Fig. 4a) is constructed to simulate the experimentally measured SrNb0.1Co0.7Fe0.2O3 by performing DFT calculations, which is expected to offer further insight into the enhancement of OER activity in the coexistence of Sr and O vacancies (SrV and OV). The OER evolution processes on stoichiometric SNCF (Sr20Nb2Co14Fe4O52), Ov-SNCF (Sr20Nb2Co14Fe4O51), SrV-SNCF (Sr19Nb2Co14Fe4O52) and SrVOV-SNCF (Sr19Nb2Co14Fe4O51) are compared following the four-electron elementary steps shown in Fig. 4 and Fig. S9.† Surface Co is shown as a preferred adsorption site for the OER process by forming the corresponding intermediates of OH*, O* and OOH* (Fig. S10†). For all the samples, the rate-determining step (RDS) occurs at the step of *OOH → O2. The overpotential of SNCF at the RDS is as high as 1.07 V vs. NHE and introducing Sr and O defects are beneficial for decreasing the overpotential (η) of the RDS. SrVOV-SNCF needs an overpotential (η) of 0.53 V vs. NHE to trigger the step of *OOH → O2, and it is the lowest among those of the four samples. This indicates that the coexistence of Sr and O vacancies can greatly improve the OER activity of SNCF. The relationship between the adsorption free energies (ΔGOOH*) of *OOH intermediates and overpotentials (ηOER) for the RDS of different samples are shown in Fig. 4d. It is noted that the overpotential of the RDS is strongly correlated with the adsorption energy of intermediate OOH*. The fact is reasonable that the larger adsorption strength of intermediate *OOH corresponds to larger overpotentials due to more difficulty of forming O2 molecules. Therefore, the low adsorption strength of intermediate *OOH should be another critical factor for the remarkably enhanced OER activity of our ER-SNCF-20s.
To demonstrate the universality of the electrochemical reduction strategy on Co-based perovskites, Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSCF), La0.6Sr0.4Co0.8Fe0.2O3−δ (LSCF) and SrCo0.5Fe0.5O3−δ (SCF) as the representative Co-based perovskites are used with the same electrochemical reduction treatment as that of ER-SNCF-20s. BSCF, LSCF and SCF after electrochemical reduction are denoted as ER-BSCF, ER-LSCF and ER-SCF. As shown in the XRD patterns (Fig. S11†), the main phases of BSCF, LSCF and SCF almost remain unchanged after electrochemical reduction. Similar to ER-SNCF-20s, many SrO nano-needles appear on the surfaces of BSCF, LSCF and SCF due to the precipitation of Sr in the Sr rich layer (Fig. 5a–c). Moreover, as shown in Fig. 5d–f, the OER catalytic activities of these Co-based perovskites are significantly enhanced after electrochemical reduction, and the overpotentials of ER-BSCF, ER-SCF and ER-LSCF are 284, 265 and 306 mV at 10 mA cm−2, respectively. The electrochemical reduction can also greatly improve the OER kinetics of these Co-based perovskites, and the Tafel slopes of ER-BSCF, ER-SCF and ER-LSCF are 59.6, 45.2 and 70.4 mV dec−1, respectively (Fig. 5g–i).
Due to the severe oxidation and corrosion of chloride ions, OER catalysts for seawater splitting must possess excellent OER activity and robust stability.14,16 The good durability of ER-SNCF-20s can be explained by its high valence of Nb5+ cations at the B-site, which contributes to the effective phase stability.33 The OER activity of ER-SNCF-20s in alkaline seawater is evaluated by LSV measurement. In Fig. S12,† the OER activity of ER-SNCF-20s is much higher than those of RuO2 and SNCF in alkaline seawater, with an overpotential of only 283 mV at a current density of 10 mA cm−2. To evaluate the OER activity and stability of our ER-SNCF-20s for practical seawater splitting, a home-made electrolytic cell is constructed with ER-SNCF-20s and Pt/C as the anode and cathode, respectively (Fig. 6a). The OER catalytic activities of ER-SNCF-20s loaded on the different substrates (nickel foam and carbon cloth) are shown in Fig. S13,† and a negligible difference can be seen from the two electrodes. Compared with carbon cloth, nickel foam provides better hydrophilicity which can facilitate the release of oxygen bubbles. Therefore, we prepared ER-SNCF-20s on nickel foam (ER-SNCF-20s/NF) as the anode for seawater splitting. As shown in Fig. 6b and c, using ER-SNCF-20s/NF as an anode, the splitting overpotentials of alkaline water (1 M KOH), simulated alkaline seawater (1 M KOH + 0.5 NaCl) and alkaline natural seawater (1 M KOH + seawater) are 297, 299 and 327 mV at 10 mA cm−2, respectively. The seawater is collected from the East China Sea (Fig. S14†). Compared with that for simulated alkaline seawater, the larger overpotential for splitting alkaline natural seawater may be ascribed to the existence of bacteria and microorganisms as well as small particles in natural seawater. Nevertheless, our ER-SNCF-20s still shows high OER catalytic activity in alkaline natural seawater, and the overpotential at 10 mA cm−2 is much lower than the thermodynamic overpotential of the oxidation of chloride to hypochlorite (490 mV). At a high current density of 100 mA cm−2, the splitting overpotential of alkaline natural seawater using the ER-SNCF-20s anode reaches 536 mV which is slightly higher than 490 mV, whereas it is still difficult to achieve the oxidation of chlorides under this overpotential due to the fact that the oxidation of chlorides also need a certain overpotential.15 Thus, the OER remains dominant in the competition with chloride oxidation at a high current density of 100 mA cm−2 during alkaline natural seawater splitting with ER-SNCF-20s.
The stability of the anodes in seawater splitting is indispensable due to the fact that the pollutants and planktons in seawater can continuously attack the anodes.14 The long-term stability of our electrolytic cell with the ER-SNCF-20s anode is measured in alkaline natural seawater. As shown in Fig. 6d, our electrolytic cell with the ER-SNCF-20s anode can stably split the alkaline natural seawater for 300 h without degradation, proving that ER-SNCF-20s can be used as a very robust anode for seawater electrolysis. In order to verify whether the other gas products are produced during seawater electrolysis, we collected the gas products separately using the drainage method at 10 mA cm−2 at the anode and cathode sides (Fig. S15†). After calculations, the theoretical gas products and the measured gas products basically maintain the same value (Fig. 6e). Furthermore, our electrolytic cell with the ER-SNCF-20s anode could be used to generate hydrogen from renewable energy, such as wind and solar energies (Fig. 6f and g and ESI video†).
To prepare an IrO2 electrode, 5 mg of IrO2 was dispersed in 2 ml of ethanol with 80 μL of Nafion solution. Then the dispersion was dropped on carbon cloth (1 × 1 cm−2) and dried on a heating plate at 80 °C. A Pt/C electrode was prepared with the similar method. The loading amount of the above-mentioned catalyst was 2 mg cm−2.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2nr01516a |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2022 |