Jooyoung Kim and
Sunyoung Bae*
Department of Chemistry, Seoul Women's University, Seoul 01797, Korea. E-mail: sbae@swu.ac.kr
First published on 16th July 2025
Phthalates are used in various products as plasticizers and pose environmental and health risks owing to their endocrine disruption potential. The detection of phthalates requires appropriate sample preparation, such as adsorption-based extraction. This study explores the conversion of withered flowers into activated hydrochar through hydrothermal carbonization and subsequent activation to utilize it as an adsorbent in in-needle microextraction for phthalates. The process involved the hydrothermal carbonization of rose petals and stems; subsequently, activation was optimized by applying the Box–Behnken design and response surface methodology. The resulting activated hydrochar was applied as a coating on the interior of a needle via sol–gel polymerization to form a polydimethylsiloxane/activated hydrochar composite. The optimal conditions for hydrothermal carbonization and activation were identified as a reaction temperature of 210 °C for 18 h using 7.5 g of withered rose, followed by activation at 600 °C with a melamine-to-biomass ratio of 1:
1 and a potassium hydroxide-to-biomass ratio of 5
:
1, with subsequent analysis via GC-MS. The synthesized adsorbent was characterized using various analytical techniques, including BET surface area analysis, FE-SEM, FT-IR spectroscopy, and TGA. This innovative in-needle microextraction approach optimized for headspace extraction demonstrated efficient phthalate extraction. The method's efficacy was validated through parameters such as the LOD, LOQ, linearity, and recovery, and the method can be considered a sustainable and effective sample preparation technique. This study shows that this method is easy to fabricate, convenient for storage, cost-effective, and can detect phthalates for advanced sample preparation.
Conventional methods for phthalate extraction include liquid–liquid extraction (LLE), solid-phase extraction (SPE), solid-phase microextraction (SPME), and Soxhlet extraction.3–6 Although these methods have been widely used, they are often labor-intensive and time-consuming and require large volumes of organic solvents. Furthermore, these extraction techniques might not effectively isolate volatile and semi-volatile phthalates from matrices such as air; therefore, alternative approaches are required for accurate quantification. An innovative approach within this framework involves the use of adsorbent materials for headspace extraction. These adsorbents can be packed into a needle or coated on a wire to offer a versatile and efficient means of phthalate extraction.
In-needle microextraction (INME) is a method of coating the interior of a needle with an adsorbent and analyzing target compounds using a syringe. The adsorbent coating is performed via the sol–gel, electrochemical, and dip-coating methods.7–15 The adsorbent is in the semi-fluid kneaded sol state initially but forms a gel state with reduced fluidity after thermal curing9–12,15 or electrochemical deposition on a wire.7,8,13,14 In addition, a microbore tunnel was generated in the middle of the needle, further enhancing the adsorption efficiency. By coating the interior of the needle with the adsorbent, the probability of the adsorbent being damaged by exposure was reduced. The thermal desorption of the adsorbed phthalates allows for their direct introduction into detection systems, such as GC-MS, enhancing both the sensitivity and precision of the analysis. This method also minimizes the risk of sample loss or contamination, which can be problematic in liquid-phase extraction methods.
Recent studies have demonstrated the effectiveness of polymer-based adsorbents, activated carbon, and molecularly imprinted polymers (MIPs) in extraction.14–16 In particular, activated hydrochar (AHC), a porous carbonaceous material derived from biomass through hydrothermal carbonization (HTC) and subsequent activation, has been selected for extraction.16–22 Its surface chemistry, characterized by abundant oxygen-containing functional groups, provides enhanced interaction with semi-volatile organic compounds. The mesoporous structure of activated hydrochar facilitates the adsorption of larger organic molecules to make it particularly effective for phthalates with relatively high molecular weights.17 They exhibit high binding affinity and selectivity for phthalates, particularly suitable for headspace extraction applications.5,9 Additionally, the low detection limits achieved with adsorbent-based techniques enable the analysis of trace levels of phthalates in complex environmental and biological matrices.7–9,23
In this study, an INME needle was fabricated by coating a mixture of polydimethyl siloxane (PDMS) and AHC via sol–gel polymerization to synthesize PDMS/AHC. Adsorbent synthesis conditions, including the HTC reaction and activation reaction, and analysis conditions of the headspace (HS)-INME-PDMS/AHC method were optimized by Box–Behnken design to efficiently extract phthalates and validated through limit of detection (LOD), limit of quantification (LOQ), linearity, and recovery.
PDMS (Sylgard 184A) and PDMS curing agent (Sylgard 184B) were used to fabricate the INME adsorbent. A Hamilton 9022 needle, 290 μm O.D. nichrome wire, and 1 mL disposable syringe were used to coat the adsorbent in the needle.
Phthalate standard solutions, including dimethyl phthalate (DMP), diethyl phthalate (DEP), dibutyl phthalate (DBP), and di(2-ethylhexyl)phthalate (DEHP), were prepared with methanol at a concentration of 1000 mg L−1 and diluted to different concentrations.
The design of the experiment (DOE) method was used to optimize the experimental conditions efficiently. Optimization processes were conducted using the Box–Behnken design (BBD) in Minitab 19 (Minitab Inc., State College, Pennsylvania, USA). It is the number of experimental runs while still providing sufficient information for estimating the main effects and interactions.20–22 The optimization process was performed for each condition of the HTC reactions, activation reaction, and INME-GC/MS analysis. For each optimization process, three factors (X1, X2, and X3) were set in the range of −1, 0, and 1 levels for each factor. Three levels of the three factors generate a total of 17 conditions to be investigated, as shown in Table S1.† The specific values for each experimental condition generated by the DOE are illustrated in Table 1.
Factors | Level | ||
---|---|---|---|
Low (−1) | Middle (0) | High (+1) | |
(A) Hydrothermal carbonization conditions | |||
Reaction temperature (X1, °C) | 200 | 210 | 220 |
Reaction time (X2, h) | 6 | 12 | 18 |
Amount of sample (X3, g) | 2.5 | 5.0 | 7.5 |
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(B) Activation conditions | |||
Reaction temperature (X1, °C) | 600 | 700 | 800 |
Melamine ratio (X2, unitless) | 1![]() ![]() |
1![]() ![]() |
1![]() ![]() |
KOH ratio (X3, unitless) | 1![]() ![]() |
1![]() ![]() |
1![]() ![]() |
![]() |
|||
(C) HS-INME-GC/MS analysis conditions | |||
Saturation temperature (X1, °C) | 30 | 50 | 70 |
Adsorption time (X2, min) | 10 | 30 | 50 |
Desorption time (X3, min) | 1 | 3 | 5 |
To optimize the HTC reaction conditions, the methylene blue number of HC was measured for comparison. After the methylene blue standard solution (1–6 ppm) was prepared, the absorbance was measured at 665 nm using a UV-vis spectrometer (UV-2600, Shimadzu, Kyoto, Japan) to establish a calibration curve.22 HC (0.01 g) generated from each HTC condition was placed in 10 mL of the methylene blue solution (10–1000 ppm) and vortexed. Then, it was incubated in a shaking incubator (25 °C, 180 rpm). After 24 h of shaking, the reaction solution was centrifuged at 4000 rpm for 1 min and filtered with a PTFE syringe filter (0.2 μm).
The iodine number of AHC was determined to optimize the thermochemical activation conditions described in the previous study.22 To calculate the iodine number, 0.3 g of the AHC and 0.05 M triiodide solution (30 mL) were mixed in a centrifuge tube (50 mL) at 180 rpm for 30 min in a 25 °C shaking incubator. Following the reaction, centrifugation was performed for 2 min at 3500 rpm. After filtration, 10 mL of the filtrate was placed in a conical flask, and 0.05 M sodium thiosulfate pentahydrate solution was added dropwise until the solution changed from deep brown to light yellow. The addition of starch solution (3 mL) turned the solution from pale yellow to dark blue. The titration was continued until the dark blue solution became colourless. The titre value was used to calculate the iodine number.
The HP-5MS column (30 m × 0.25 mm × 0.25 μm, (5%-phenyl)-methylpolysiloxane) column was used for separation. The oven temperature was set by heating from 60 °C (2 min) to 210 °C at 15 °C min−1 and 210 °C to 290 °C (8 min) at 5 °C min−1, and the splitless injection mode was used. This analysis condition was determined by referring to the conditions in previous studies.25
To ensure that no background contamination affected the phthalate analysis, all experimental materials, such as latex gloves, micropipette tips, vials, vial caps, and septa, were subjected to blank testing. These materials were exposed to 50 °C and 100 °C under the same HS-GC/MS conditions, and the four target phthalates (DMP, DEP, DBP, and DEHP) were not detected. This confirms that no significant cross-contamination occurred in the laboratory materials used in this study.
The differences in the functional groups of RM, HC, and AHC were confirmed by FT-IR (Fig. S1†). As the HTC process at a temperature of 200 °C or higher forms an aromatic structure,28 the –CH3 (2924 cm−1) stretching in HC was reduced compared to that in RM. In addition, the –OH stretching peak (3401 cm−1) of HC was reduced compared to that of RM because water loss occurred owing to the high temperature of the HTC process.29 The peaks in the range of 1400–900 cm−1 of RM and HC are attributed to the stretching of the CC bond that appeared owing to lignin degradation at 200–700 °C.30 Since activation was carried out at a high temperature (600–800 °C), most of the functional groups of HC disappeared. It was confirmed that the n-doping process during the activation was successfully performed with the N–O stretching peak at 1559 cm−1.
The FE-SEM image observed the surface of RM, which changed during the HTC and activation processes (Fig. 2). RM initially exhibited a relatively smooth surface without any observable pore structures (Fig. 2(A)). Conversely, HC displayed a few similarly sized pores, resulting in a rough surface texture (Fig. 2(B)). For AHC, featuring interconnected pores of varying sizes, it led to its notably extensive surface area (Fig. 2(C)). The pores exhibited an irregular and connected configuration, prompting the calculation of pore volume for each diameter using the desorption branch.31 Pores were categorized into three types (macro, meso, and micro) based on their diameter, with those exceeding 50 nm classified as macropores, pores ranging from 2 nm to 50 nm categorized as mesopores, and those under 2 nm designated as micropores.32
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Fig. 2 SEM images (×3500) of (A) raw material (RM), (B) hydrochar (HC), and (C) activated hydrochar (AHC). |
The BET measurements determined the specific surface area (m2 g−1), pore volume (cm3 g−1), and pore diameter (Å) for RM, HC, and AHC. Analyzing N2 adsorption–desorption isotherms shown in Fig. S2-(A),† the pore volume of AHC significantly differs from those of RM and HC. The pore shape corresponds to H4 in all three materials, featuring a narrow slit-like pore. RM exhibited a pore distribution of 77.24% macro, 20.41% meso, and 2.35% micropores, while HC exhibited 80.72% macro and 19.28% mesopores. The pore size distribution depicted in Fig. S2-(B)† reveals that micropores were not present in HC likely owing to structural changes during the HTC process. AHC showed a unique pattern with 22.08% macro, 57.56% meso, and 20.36% micropores.
Specific surface areas were 1.112 m2 g−1 for RM, 6.696 m2 g−1 for HC, and 1082 m2 g−1 for AHC, representing a six-fold increase for HC and a remarkable 1000-fold increase compared to RM. As illustrated in Fig. S2-(B),† AHC's micropore volume significantly surpassed those of RM and HC.
The addition of AHC to PDMS enhances thermal stability. The measurements conducted by TGA showed that PDMS retained 99% of its mass up to 242 °C, with decomposition beginning at 430 °C, similar to that of a previous study.33 In contrast, PDMS/AHC maintained about 99% of its mass up to 295 °C with decay starting at 449 °C (Fig. S3†). This indicates that PDMS/AHC possesses superior thermal stability compared to PDMS without additives. Notably, the decomposition temperature of PDMS/AHC is higher than the GC inlet temperature of 270 °C. Its enhanced thermal stability makes it a suitable adsorbent for phthalate analysis using GC/MS. In addition, the extraction efficiency of the four phthalates using HS-INME-PDMS/AHC was more than ten times higher than that of HS-INME-PDMS (data not shown).
Methylene blue number (mg g−1) = (C0 − Ce) × V/M, | (1) |
Fig. S4-(A)† displays the optimization results of HTC reaction conditions according to DOE, showing correlation among three factors: reaction temperature (X1), reaction time (X2), and amount of sample (X3). As a result, the sample amount was significant with a p-value of 0.055, compared with the reaction temperature (p-value of 0.943) and time (p-value of 0.788) among the three factors.34 Consequently, additional experiments were conducted to fine-tune the reaction temperature and time. It was concluded that a reaction temperature of 210 °C and a reaction time of 18 h with 7.5 g of the sample were ideal. These conditions were selected for the optimal HTC reaction, and prediction model suitability was confirmed, as shown in Table 2, where the relative standard deviation was under 10% between the calculated and actual methylene blue numbers.
Prediction formula | |||
---|---|---|---|
Calculated value | Actual value | Relative error (%) | |
a MBN: methylene blue number.b IN: iodine number. | |||
MBNa | 4.522 − 0.025X1 − 0.092X2 + 0.759X3 − 0.223X12 + 0.808X22 + 0.419X32 + 0.132X1X2 − 0.367X1X3 + 0.363X2X3 | ||
7.00 | 7.86 | 10.9 | |
INb | 2077.14 + 4.53X1 − 4.30X2 + 7.30X3 − 1.6X12 − 7.6X22 − 7.2X32 + 1.7X1X2 − 16.4X1X3 − 16.7X2X3 | ||
2102.61 | 2098.90 | 0.17 |
The DOE method was also used to optimize the activation conditions. Comparison factors were set as reaction temperature (°C), melamine ratio, and KOH ratio (Table 1, (B)). For optimization, a 3-level BBD model was used, and 17 experiments were performed. IN was selected as the optimization criterion for the activation condition, in which the size of the iodine molecule was small enough to enter the micropore.24 The IN was calculated using the following equation:24
Iodine number (mg g−1) = (10B × f × 2.69)/S, | (2) |
The optimization results are depicted with the correlation among the three factors shown in the response surface analysis diagram, as depicted in Fig. S4-(B).† However, it was observed that the p-values for the reaction temperature, melamine ratio, and potassium hydroxide ratio were all higher than 0.05, indicating that they were not significant factors.34 Overall, experiments conducted with a reaction temperature of 600 °C, a melamine ratio of 1:
1, and a potassium hydroxide ratio of 1
:
5 optimized by applying the DOE method yielded both high IN values and a high yield. Table 2 shows the model formula for predicting methylene blue numbers and iodine numbers under conditions optimized by applying the DOE method. It was confirmed that the optimization model for activation conditions was appropriate, as the relative standard deviation between the calculated value of the optimal IN condition and the actual experimental IN value was less than 10%. A yield of AHC, 33.50 (±4.66)%, was achieved under the optimal activation conditions.
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Fig. 3 Response surface diagram of four phthalates and correlation among the saturation, adsorption, and desorption times. |
Table 3 shows the peak area prediction formula, calculated/actual value, and relative error of each phthalate obtained through DOE. When the analysis was performed under optimal conditions, the relative standard deviations of the actual peak area and the calculated peak area were all less than 10% for the four target phthalate compounds, confirming the accuracy of the model.
Compound | Prediction formula | ||
---|---|---|---|
Predicted peak area | Actual peak area | Relative error (%) | |
Dimethyl phthalate (DMP) | 2700323 + 133534X1 + 540499X2 + 78483X3 − 1706525X12 − 757914X22 − 659348X32 − 47498X1X2 − 214889X1X3 + 465282X2X3 | ||
2367905 | 2588510 | 6.29 | |
Diethyl phthalate (DEP) | 2769877 + 121666X1 + 1512946X2 + 710648X3 − 2466573X12 + 187287X22 + 201258X32 − 233028X1X2 − 232912X1X3 + 1746353X2X3 | ||
7140380 | 6484835 | 6.80 | |
Dibutyl phthalate (DBP) | 5058625 + 377673X1 + 256243X2 + 1304353X3 − 4625734X12 + 489831X22 + 1390808X32 − 523865X1X2 − 1108476X1X3 + 3380598X2X3 | ||
11946041 | 16607191 | 5.63 | |
Di(2-ethylhexyl) phthalate (DEHP) | 964419 + 449676X1 − 102960X2 + 84767X3 − 707542X12 + 219163X22 + 533121X32 − 273365X1X2 − 257573X1X3 − 859463X2X3 | ||
2560182 | 2779776 | 5.82 |
To provide a clearer interpretation of the influence of each variable on extraction efficiency, we performed an analysis of variance (ANOVA) using the results obtained from the DOE. ESI Table S4† shows the detailed statistical outcomes. Among the three variables, adsorption time (X2) had a statistically significant effect on DMP (p = 0.034), DEP (p = 0.037), and DBP (p = 0.084). These results indicate that a sufficient duration for interaction between the analyte vapor and the adsorbent surface is essential for efficient extraction. In the case of DEHP, saturation temperature (X1) showed the strongest influence (p = 0.016). This finding reflects the lower volatility and larger molecular size of DEHP, which requires an adequate temperature to ensure sufficient vapor pressure for transfer into the needle. The results also revealed that several quadratic terms, such as X12 and X22, had statistically significant effects on extraction performance. This observation suggests the existence of non-linear relationships between these variables and peak area. When temperature or adsorption time exceeds a certain optimal point, extraction efficiency tends to decline. In addition, the interaction between saturation temperature and desorption time (X1X3) was particularly important for DEHP (p = 0.004). This effect likely resulted from the temperature-enhanced desorption behavior that influenced analyte release during GC injection.
The R2 values ranged from 0.7033 to 0.9008 across the four phthalates, indicating that the regression models effectively described the experimental outcomes. The highest R2 was observed for DEHP (0.8822). These results confirm that the response surface models are statistically valid and suitable for identifying optimal extraction conditions. Based on these findings, the optimal conditions were determined as 50 °C saturation temperature, 20 minutes of adsorption time, and 5 minutes of desorption time for the HS-INME-GC/MS method.
Recovery (%) = 100(Ac + AI)/As, | (3) |
Compound | Regression equation | r2a | LODb (ng) | LOQc (ng) | Dynamic range (ng) |
---|---|---|---|---|---|
a r2: coefficient of determination.b LOD: limit of detection.c LOQ: limit of quantification. | |||||
Dimethyl phthalate (DMP) | y = 2.55 × 106x + 1.17 × 106 | 0.992 | 1.98 × 101 | 6.01 × 101 | 1.98 × 101 to 2.50 × 103 |
Diethyl phthalate (DEP) | y = 4.64 × 106x + 1.17 × 106 | 0.992 | 9.42 × 101 | 2.85 × 102 | 9.42 × 101 to 2.50 × 103 |
Dibutyl phthalate (DBP) | y = 1.16 × 107x + 4.78 × 106 | 0.993 | 1.60 × 103 | 4.85 × 103 | 3.21 × 101 to 2.50 × 103 |
Di(2-ethylhexyl) phthalate (DEHP) | y = 9.71 × 105x + 7.12 × 105 | 0.999 | 1.93 × 103 | 5.84 × 103 | 2.92 × 102 to 2.50 × 103 |
In addition, the reusability of the PDMS/AHC-coated needle was evaluated by consecutively applying the same needle in five repeated HS-INME-GC/MS runs. The relative standard deviations (RSDs) of the peak areas for DMP, DEP, DBP, and DEHP were 3.86%, 4.12%, 1.21%, and 9.01%, respectively, confirming the consistent performance and reusability of the coated adsorbent.
Enrichment factor = A1/A0, | (4) |
EF values ranged from 1.47 to 1.96, and as the molecular weight increased, the EF values tended to decrease. It is expected that the vapor pressure of the four phthalates decreases as the molecular weight increases.25 The use of overly polar or non-polar adsorbents can hinder the simultaneous analysis of phthalates with different polarities. Therefore, phthalate analysis benefits from a moderately polar adsorbent.35 SPME, a common method, requires changing expensive SPME fibers for each phthalate type, while PDMS/AHC offers cost-effective flexibility, allowing for easy adjustment according to phthalate types. Comparing INME-PDMS/AHC to SPME-PDMS/DVB under optimized INME conditions, PDMS/AHC displayed lower extraction efficiency (data not shown) for DMP, DEP, and DBP, but increased DEHP extraction efficiency by approximately 28%. The PDMS/AHC adsorbent might be effective for semi-volatile organic compounds, such as DEHP, owing to its large surface area and porosity, hydrophobic interaction, high chemical stability, and affinity on the surface via sorption.36,37 The advantage of PDMS/AHC lies in its ability to extract DEHP even at lower temperatures, even at 50 °C. This difference in extraction performance can be explained by the physical configuration of the extraction devices. In the SPME method, the sorbent is located externally and directly faces the headspace environment, which results in more efficient contact with volatile analytes. In contrast, the INME system contains the sorbent on the inner surface of a narrow needle, which may limit the diffusion of smaller or highly volatile compounds. However, this enclosed configuration minimizes external contamination, improves structural stability, and allows for repeated use without significant loss of efficiency.7–15
To further evaluate the analytical performance of the developed HS-INME-GC/MS method, key validation parameters were compared with those reported in previous studies that used HS-SPME-GC/MS for phthalate analysis.38,39 As shown in Table 5, the LOD, recovery, and precision of our method were comparable to or better than those of established SPME-based techniques. Notably, the INME method offered competitive sensitivity and high reproducibility while enabling solvent-free extraction and potential for repeated use.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5ay00221d |
This journal is © The Royal Society of Chemistry 2025 |