Yueli Wanga,
Yanhong Moa,
Qinghong Zhoua,
Xiaoyong Jin*a,
Yonglei Xinga,
Beibei Koua,
Juan Peng
a and
Gang Ni
b
aState Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering, School of Chemistry and Chemical Engineering, Ningxia University, Yinchuan 750021, China. E-mail: jinxy588@163.com
bNingxia Key Laboratory of Green Catalytic Materials and Technology, College of Chemistry and Chemical Engineering, Ningxia Normal University, Guyuan 756000, China
First published on 21st July 2025
In order to respond to the needs of global energy structure transformation, people are committed to developing a new generation of clean energy technologies. As a revolutionary electrochemical energy conversion device, fuel cells not only provide a feasible solution to the problems of energy shortage and environmental pollution, but also support the implementation of China's ‘dual carbon’ strategy. Aiming at the resource utilization of glycerol, a by-product of biodiesel, a direct glycerol fuel cell system based on MoS2/MWCNT catalysts was developed. This study innovatively combines MoS2 nanoflowers with MWCNTs to construct a 3D conductive network, significantly enhancing electron transport and catalytic activity. Nanoflower-like MoS2 materials grown on MWCNTs were prepared using a simple one-step hydrothermal method, and the prepared MoS2/MWCNT materials were subsequently drop-coated on nickel foam. The electrocatalytic activity of MoS2/MWCNTs towards glycerol oxidation was investigated in 1 M KOH at room temperature, examining the effect of glycerol concentration. Results show that the material exhibits good electrocatalytic performance, with 0.1 M glycerol identified as the optimal concentration. Finally, an H-type direct glycerol fuel cell was constructed using MoS2/MWCNTs as the anode and Pt/C as the cathode. Linear sweep voltammetry was used to determine the open-circuit voltage and calculate the power density. The cell achieved a high power density of 0.67 mW cm−2 at 0.16 V. The results indicate that the MoS2/MWCNT composites exhibit significant potential for value-added utilization of biodiesel by-products and applications in clean energy conversion.
The core working mechanism of direct glycerol fuel cells is based on the electrochemical oxidation of glycerol molecules at the anode and the oxygen reduction reaction at the cathode. At the anode, the glycerol molecules undergo a multi-electron transfer oxidation reaction in the presence of a specific catalyst, which can reach a theoretical value of up to 14-electron process for complete oxidation under alkaline conditions (C3H8O3 + 14OH− → 3CO2 + 11H2O + 14e−), whereas at the cathode a typical oxygen reduction reaction occurs (O2 + 2H2O + 4e− → 4OH−). It is worth noting that the anodic oxidation process involves complex C–C bond breaking, which places stringent demands on the performance of the electrode materials.8 In recent years, transition metal disulfides (TMDs) have demonstrated significant advantages in the field of electrocatalysis due to their unique two-dimensional layered structure, tunable electronic properties, and abundant active sites.9 In particular, the wide range of applications of molybdenum disulfide (MoS2) materials in supercapacitors,10 batteries,11 and hydrogen-evaporation reactions (HERs)12 have made them one of the most popular nanomaterials in the energy field. In terms of the structural design of the materials, the electrochemical properties of the prepared materials can be significantly enhanced by constructing a multidimensional composite system. He13 et al. prepared a honeycomb-shaped Pd/MoS2/NiF self-supported electrode. Compared with the Pd/NiF electrode, the Pd/MoS2/NiF electrode has a higher onset potential, stronger electrocatalytic activity and better long-term stability. A direct borohydride–hydrogen peroxide fuel cell assembled with Pd/MoS2/NiF as the anode and cathode could achieve an excellent peak power density of 80.02 mW cm−2 at 125 mA cm−2 and also had excellent operational stability. Yang14 et al. prepared MoS2/Co9S8/Ni3S2 loaded on NFs. The material has a controllable morphology and exhibits excellent bifunctional electrocatalytic performance for both the electrocatalytic hydrogen precipitation reaction and oxygen evolution reaction (OER) over the full pH range. This multicomponent synergistic strategy sheds important light on the catalyst design for complex multistep oxidation reactions in the DGFC.
In the process of optimizing the anodic catalytic system for DGFCs, the selection of high-performance catalyst carriers is a key component to improve the power density of the cell. It has been shown that the carrier material can significantly enhance the utilization of catalytic active sites through electronic modulation.15 Ideal catalyst carriers need to satisfy the following characteristics: a high specific surface area to provide sufficient active site loading space, excellent electrochemical stability to withstand the strong oxidative environment of the fuel cell, and high electrical conductivity to construct an efficient charge transport network.16 Under these conditions, carbon-based materials have become the choice of carrier materials by virtue of their unique structural advantages, among which carbon nanotubes (CNTs) have attracted much attention due to their excellent electrochemical stability and excellent electrical conductivity. As a typical carbon-based carrier, MWCNTs are widely used as conductive carriers for catalysts due to their relatively large specific surface area, rich pore structure and good stability.17 Lotfi18 et al. prepared Ni-MoSe2/f-MWCNT composites. The results showed that the prepared material displayed an onset potential of 0.33 V in an alkaline solution containing 1 M methanol, and showed excellent stability, retaining 90% methanol oxidation reaction (MOR) activity even after 8000 s. Monfared19 et al. investigated CuNi2O4 and CuNi2O4/MWCNT nano catalysts for MOR and ethanol oxidation reaction (EOR) applications. A comparison of the performance of the two nano catalysts revealed that the electrocatalytic performance of CuNi2O4/MWCNTs was much higher than that of CuNi2O4. Thus, it appears that carbon nanotubes increase the active electrochemical surface and enhance the electrical conductivity, which improves and facilitates the EOR and MOR processes. Mohsen20 et al. prepared MnO2/NiO/MWCNT composites that showed a lower onset potential than MnO2/NiO in the electrooxidation of methanol and ethanol, due to the synergistic effect of adding MWCNTs to the catalyst structure. The significant performance enhancement observed when MWCNTs are incorporated into catalyst structures highlights their critical role in electrocatalysis. This strategy of combining active sites with conductive supports is not only applicable to MWCNTs but also encompasses a broader family of emerging two-dimensional (2D) materials. MXene materials,21–24 which possess intrinsic metallic conductivity, rich surface chemistry, and tunable layered structures, along with covalent organic frameworks (COFs)25 renowned for their highly ordered porous structures, crystallinity, and designable functional groups, demonstrate immense potential in facilitating charge transfer and providing ample active sites for various electrochemical reactions. Therefore, this study was planned to design a MWCNT-loaded MoS2 nanoflower-modified electrode, which introduced abundant sulfur vacancies and edge-active sites into the nanoflower structure by modulating the defect engineering of MoS2,26 thus significantly enhancing the adsorption activation capacity for glycerol molecules; meanwhile, the three-dimensional conductive network of MWCNTs not only provided high specific surface area support for MoS2 nanoflowers, but also accelerated the electron transport during the reaction through interfacial coupling. In the present study, we have prepared nanoflower-like MoS2 grown on MWCNTs and have innovatively used this material for DGFCs.
By using a simple one-step hydrothermal method to prepare MoS2/MWCNT materials, the preparation process is easy and avoids the use of precious metal materials, which is less costly and more environmentally friendly in comparison. Corresponding XRD, SEM, TEM and XPS assays confirmed the successful preparation of the materials. MoS2 nanoflowers were uniformly grown on the surface of MWCNTs, and this unique morphology exposed both abundant edge active sites and established continuous electron conduction channels. The catalytic activity of the glycerol oxidation reaction at the MoS2/MWCNT electrode was investigated using cyclic voltammetry (CV), chronoamperometry (CA) and electrochemical impedance spectroscopy (EIS). The results showed that the obtained electrocatalysts possessed higher current density, smaller onset potential and better GOR stability, and the constructed H-type glycerol fuel cell had high energy density. This work provides a new idea for the development of efficient and stable anode catalysts for direct glycerol fuel cells, especially in solving the difficult problem of regulating the complex reaction paths of multi-electron transfer of glycerol molecules, which gives an effective method.
Prior to utilization, the nickel foam undergoes pretreatment. Initially, the nickel foam is sectioned into rectangular electrode sheets measuring 2.0 × 1.0 cm2. These are then immersed in a 3 M hydrochloric acid solution and sonicated for 30 min. Subsequently, they undergo sonication in acetone for an additional 30 min, followed by sonication in ethanol for 1 h, and finally, sonication in deionized water for 1 h. Post-sonication, the samples are rinsed three times with deionized water and dried overnight in a vacuum drying oven, yielding the pretreated nickel foam.
For electrode fabrication, 2 mg of the prepared material powder is introduced into a vial, along with 1 ml of ethanol, 1 ml of deionized water, and a 5 wt% Nafion solution. This mixture is then sonicated for 30 min. A 100 μL aliquot of the resulting ink is drop-cast onto a 1.0 × 1.0 cm2 area of the nickel foam, resulting in the MoS2/MWCNT electrode. By substituting the electrode materials with MWCNTs or MoS2, the corresponding electrodes can be obtained.
SEM was used to characterise and analyse the micro-morphology of the materials. The SEM images of multi-walled carbon nanotubes and molybdenum disulphide/multi-walled carbon nanotube composites are illustrated in Fig. 2. The observations showed that the samples had clean surfaces, and no impurity attachment was found. As shown in Fig. 2d and e, MoS2 exhibits typical rosette-like morphological features, and these nanoflower-like structures are encapsulated by the network of MWCNTs and uniformly loaded on the surface of MWCNTs, which are intertwined to form a stable three-dimensional mesh-like composite structure. This morphological feature fully confirms the successful preparation of MoS2/MWCNT composites.
Fig. 2c demonstrates the high-resolution transmission electron microscopy (HRTEM) characterisation results of the MoS2/MWCNT composites. Two sets of characteristic lattice fringes can be clearly observed from the HRTEM images, the fringes with a crystallographic spacing of 0.625 nm correspond to the (002) crystallographic plane of MoS2, while the fringes with a crystallographic spacing of 0.344 nm are attributed to the (002) crystallographic plane of MWCNTs, and this result is consistent with the X-ray diffraction analysis. As shown in Fig. 2f, the micro-morphological features of MoS2/MWCNTs in the TEM image are highly consistent with the results observed from the SEM maps, which further confirms the reliability of the material structure. It can be observed through the elemental distribution mapping plots in Fig. 2h–j that the Mo and S elements show uniform distribution characteristics on the nanoflower-like structure, while the MWCNTs are tightly encapsulated around the MoS2 nanoflower, forming good heterogeneous interfacial contact. This unique structure not only facilitates electron transport but also provides abundant active sites for the electrocatalytic reaction. The above characterisation results confirmed the successful preparation of the MoS2/MWCNT composite electrocatalysts from multiple dimensions, such as microstructure, lattice features and elemental distribution, which provided a good structural basis for their excellent electrocatalytic performance.
X-ray photoelectron spectroscopy was used to deeply analyse the elemental composition, valence and bonding of the MoS2/MWCNT composite catalyst. The full spectrum analysis shown in Fig. 3a reveals that the characteristic signals of Mo 3d, S 2p, C 1s and O 1s are mainly present on the surface of the material, where the presence of the elemental O is due to the unavoidable oxidation of the sample surface. In the C 1s spectrum of Fig. 3b, it can be observed that the characteristic peaks located at 284.8 eV and 286.2 eV are attributed to C–C and C–O/C–S bonds, respectively.27 Among them, the presence of the C–S bonds confirms the strong electronic coupling between MoS2 and carbon tubes. In the S 2p spectrum shown in Fig. 3c, three characteristic peaks can be analyzed, the characteristic peaks located at 161.8 eV and 163.1 eV belong to S 2p3/2 and S 2p1/2, respectively. Among them, the peak located at 164.3 eV is attributed to the C–S bond, which is a chemical bond present between MoS2 and MWCNTs. Fig. 3d shows the XPS spectra of Mo presenting four peaks, of which the two main peaks at 228.9 eV and 232.0 eV are attributed to the 3d5/2 and 3d3/2 of elemental Mo,28 respectively, and the two peaks at 232.9 eV and 235.3 eV due to oxidation in air. They are attributed to Mo6+ 3d5/2 and 3d3/2, respectively, and the peak at 226.2 eV is attributed to S 2s.
Fig. 4c compares the performance of electrodes modified with different materials in a 1 M KOH + 0.1 M glycerol electrolyte, and it can be observed that the current density values of both MoS2/MWCNTs (410.75 mA cm−2) are higher than those of MoS2 (271.4 mA cm−2) and MWCNTs (190.7 mA cm−2) at 0.8 V. Moreover, through Fig. 4c, it can be clearly observed that MoS2/MWCNTs have the lowest onset oxidation potential among the three different materials. In summary, it indicates that MoS2/MWCNTs have the lowest onset oxidation potential and the highest current density value for the glycerol oxidation reaction, suggesting that the composites have the optimal reaction kinetics, which is mainly attributed to their enhanced electron transport capacity and abundant active sites. The Tafel slope values corresponding to different materials were fitted according to the linear scanning voltammetry curves in Fig. 4d, and the reaction kinetics were evaluated during the reaction process. The Tafel slope values were 300.91 mV dec−1 for the MoS2 material and 219.32 mV dec−1 for the MWCNT material, both of which were much larger than that of MoS2/MWCNTs (104.74 mV dec−1). The results indicate that the MoS2/MWCNT electrocatalyst has the fastest reaction kinetics for the glycerol oxidation reaction.
To further investigate the kinetics of the glycerol oxidation reaction of the obtained catalysts, electrochemical impedance spectroscopy was performed in an electrolyte solution containing 1 mol L−1 KOH and 0.1 mol L−1 glycerol. The equivalent circuit shown in Fig. 5a was fitted, where the semicircle diameter represents the charge transfer resistance (Rct), which can be used to evaluate the electrochemical reaction rate. From the observation in Fig. 5a, it can be obtained that the charge transfer resistance of the system containing glycerol (2.532 Ω) is smaller compared to the system without glycerol (17.98 Ω), indicating higher reaction kinetics during the glycerol oxidation reaction.29 The electrochemical impedance spectra of MoS2, MWCNTs and MoS2/MWCNTs in 1 M KOH and 0.1 M glycerol electrolyte solutions were investigated in Fig. 5b and the test results are shown in Table 1, where it can be observed that there is not much difference in the Rct values of the electrocatalysts for MoS2 (20.68 Ω) and MWCNTs (20.37 Ω), but the Rct value of the MoS2/MWCNTs (2.532 Ω) is much smaller than those of MWCNTs and MoS2, which indicates that the obtained composite MoS2/MWCNT electrocatalysts have faster reaction kinetics and are more favourable for the glycerol oxidation reaction.
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Fig. 5 (a) EIS plots of MoS2/MWCNTs in 1 M KOH and 1 M KOH + 0.1 M glycerol and (b) EIS plots of MoS2/MWCNTs, MWCNTs, and MoS2 in 1 M KOH + 0.1 M glycerol. |
Rs (Ω) | CPE-T | CPE-p | Rct (Ω) | |
---|---|---|---|---|
MoS2/MWCNTs | 0.650 | 0.011 | 0.763 | 2.532 |
MWCNTs | 0.922 | 0.010 | 0.693 | 20.37 |
MoS2 | 1.324 | 0.001 | 0.693 | 20.68 |
MoS2/MWCNTs (glycerin free) | 0.767 | 0.071 | 0.689 | 17.98 |
The electrochemical specific surface area (ECSA) is likewise an important parameter for evaluating the performance of the catalysts, and its value can be characterized by the capacitance of the double electric layer (Cdl) value. As shown in Fig. 6a–c, the cyclic voltammetry curves of MoS2/MWCNTs, MoS2, and MWCNTs in the non-Faraday interval of −0.2 to −0.1 V with a sweep rate of 20–100 mV s−1 are demonstrated. Based on the linear relationship between the current density difference and the sweep speed shown in Fig. 6d, the Cdl values of the three were calculated to be 0.73 mF cm−2 (MoS2/MWCNTs), 0.68 mF cm−2 (MoS2), and 1.02 mF cm−2 (MWCNTs), respectively. It is noteworthy that although the MWCNTs exhibited the largest Cdl value, corresponding to the largest electrochemical specific surface area, the catalytic ability of the MoS2/MWCNT composites demonstrated a significant advantage. This phenomenon can be attributed to the synergistic mechanism of MoS2 and MWCNTs. On the one hand, the three-dimensional conductive network system constructed by MWCNTs can effectively enhance the charge transfer efficiency, while at the same time, the high specific surface area of MWCNTs provides the structural support for the homogeneous loading of the actives,30 on the other hand, the sulfur atoms exposed at the edges of MoS2 nanoflowers act as the high-activity catalytic sites, whose catalytic activity is significantly better than that of MWCNTs. The synergistic effect of the two enabled the composites to maintain a high density of active sites and significantly enhance the overall reaction kinetics of the catalysts by optimizing the electron transport paths, thus overcoming the limitations of single-component materials in terms of specific surface area or intrinsic activity.
As shown in Fig. 7, the electrocatalytic oxidation behavior of MoS2/MWCNT catalysts under different glycerol concentration conditions was investigated in this study. Using a standard three-electrode test system with the MoS2/MWCNT-modified electrode as the working electrode and the saturated calomel electrode and platinum sheet as the reference electrode and counter electrode, respectively, the electrocatalytic response was investigated by linear scanning voltammetry in a 1 M KOH electrolyte system in the range of 0.01–0.5 M glycerol concentration. The test conditions were controlled with a scan rate of 50 mV s−1 to ensure comparability of the kinetic parameters. It is evident from Fig. 7a that the glycerol concentration of 0.1 M has the lowest onset potential and the highest current density value among the five different glycerol concentration conditions compared. Fig. 7b demonstrates the highest current density values under the conditions of different concentrations of glycerol, and it can be observed that the current density increases linearly with increasing glycerol concentration in the concentration interval of 0.01–0.1 M, indicating that the reaction is controlled by the mass transfer process at this stage; when the concentration is more than 0.1 M, the catalytic activity instead shows a significant decreasing trend. Despite the continuous increase of the reactant concentration, the catalytic performance showed a significant decay. This nonlinear pattern of change suggests that there exists an optimal value of reactant concentration for the effective utilization of the catalyst active sites; when the glycerol concentration is lower than 0.1 M, the concentration limits the reaction process, whereas, when the glycerol concentration is too high, the performance may be degraded due to the accumulation of intermediates or the blockage of active sites on the catalyst surface. Therefore, 0.1 M was identified as the most suitable concentration condition for the electrochemical oxidation of glycerol in this catalytic system.
As stability is likewise an important index for evaluating the performance of catalysts, in this study, a fixed three-electrode system was constructed, in which the MoS2/MWCNT electrode was the working electrode, the saturated calomel electrode was the reference electrode, and the platinum sheet was the counter electrode. The stability of the MoS2/MWCNT electrode was investigated using chronoamperometry. From the chronoamperometry test in Fig. 8a, it can be clearly concluded that the current density value of the MoS2/MWCNT electrode decreases as the test time becomes longer. This leads to two possible conclusions, firstly, the stability of the MoS2/MWCNT electrode is not good, which leads to the decreasing current density value as the test time increases, and secondly, the glycerol content in the solution decreases, and the current density value output from the three-electrode system decreases as a result of the decreasing concentration of glycerol during the glycerol oxidation reaction. In order to further discuss the reasons for the decreasing current density values, the experimental procedure was changed to replace the electrolyte solution with a brand new one every 1800 s under the same conditions, as shown in Fig. 8b, and after replacing the new electrolyte solution, the current density values could return to the values of the initial test. After 20 repeated tests, the average retention of the current density of MoS2/MWCNT composites was 96.95% after each change of the electrolyte solution. XRD testing was performed on the material before and after the reaction, as shown in Fig. 9. The characteristic peak positions in the XRD patterns before and after the reaction did not shift, further proving the stability of the material. Therefore, it is concluded that in Fig. 8a, the decreasing current density value of the MoS2/MWCNT electrode as the test time becomes longer is due to the decreasing concentration of glycerol as the reaction proceeds, and the MoS2/MWCNT electrocatalysts still have good stability after repeated glycerol oxidation reactions.
Fig. 10a shows the schematic diagram of the constructed direct glycerol fuel cell. The output performance of the fuel cell was tested as shown in Fig. 10b, where the black curve is the polarization curve, and an open-circuit voltage of 0.35 V is obtained for the constructed H-type glycerol fuel cell. The power density curve of the cell (in red) can be calculated and fitted based on the calculation of the multiplication of the values of the cell voltage and the current density in the polarization curve, and it is understood from the figure that the maximum power density is 0.67 mW cm−2. Table 2 summarizes the reported performances of a direct glycerol fuel cell and compares them with the present study. It can be intuitively seen that the direct glycerol fuel cell constructed in the present study, with a low catalyst loading (0.1 mg cm−2) at room temperature, was prepared with a MoS2/MWCNT electrocatalyst that has high electrocatalytic performance and demonstrated good power density values in the constructed direct glycerol fuel cell.
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Fig. 10 (a) Schematic diagram of a direct glycerol fuel cell and the (b) polarization curve of a direct glycerol fuel cell (black) and the power density curve (red). |
Anode | Fuel/temperature (°C) | Cathode | Oxidant | Power density (mW cm−2) | Ref. |
---|---|---|---|---|---|
Ni/Gr/CC | 1 M KOH + 0.33 M urea/50 °C | Pt/C | Oxygen | 0.004 | 31 |
Pt/C | 1.5 mol L−1 glycerol + 0.5 mol L−1 Na2SO4/70 °C | MnO2/C | Air | 0.07 | 32 |
NiPi/Pi-Fe2O3 | 0.1 mol L−1 phosphate buffer solution + 0.1 mol L−1 glycerol/room temperature | Pt | Oxygen | 0.11 | 33 |
Au-plated platinum mesh | 1 M KOH + 1.4 M glycerol/25 °C | Silver-plated nickel screen electrode | Air | 0.117 | 34 |
Cu(OH)2@CuM | 1 M KOH + 0.5 M urea/room temperature | Pt/C | Oxygen | 0.34 | 35 |
Au-plated platinum mesh | 8 M KOH + 1.26 M crude glycerol/25 °C | Silver-plated nickel screen | Air | 0.41 | 34 |
MoS2/MWCNTs | 1 M KOH + 0.1 M glycerol/room temperature | Pt/C | Oxygen | 0.67 | This work |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5nj02200b |
This journal is © The Royal Society of Chemistry and the Centre National de la Recherche Scientifique 2025 |