Xiao
Wu‡
ab,
Canyu
Zhong‡
c,
Lian Ying
Zhang
d,
Jianguo
Lu
e,
Qinggang
He
a,
Qinghua
Zhang
a,
Weiyong
Yuan
*ab and
Chang Ming
Li
f
aCollege of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China. E-mail: wyyuan@zju.edu.cn
bNingbo Innovation Centre, Zhejiang University, Ningbo 315100, China
cSchool of Vanadium and Titanium & Key Laboratory of Sichuan Province for Critical and Strategic Materials Based on Vanadium and Titanium, Panzhihua University, Panzhihua 617000, China
dCollege of Materials Science and Engineering, Qingdao University, Qingdao 266071, China
eState Key Laboratory of Silicon Materials, School of Materials Science and Engineering, Zhejiang University, Hangzhou 310027, China
fInstitute for Materials Science and Devices, Suzhou University of Science and Technology, Suzhou 215011, China
First published on 2nd July 2025
Three-dimensional (3-D) hierarchical nanoporous graphene (NPG) is highly promising as an electrode material for high-performance supercapacitors, but its fabrication presents formidable challenges. For the first time, 3-D hierarchical NPG has been synthesized via M(RCOO)2·xH2O-mediated controllable self-assembly, in which the noncovalently bonded M(RCOO)2·xH2O simultaneously create metal oxide NPs to serve as spacers and CO2 and H2O as pore generators. The pore size and pore density in the basal planes can be tailored by varying the amount of M(RCOO)2·xH2O. These unique nanostructured graphenes are subsequently investigated as electrode materials for supercapacitors, exhibiting a highly tunable specific capacitance. The most outstanding one achieves a specific capacitance of 186 F g−1 at 0.5 A g−1, surpassing all reported graphene-based supercapacitors in the same electrolyte. In addition, it maintains 79.6% of the capacitance at 20 A g−1, revealing a superior rate performance compared to reported supercapacitors. Furthermore, no significant decrease in capacitance is observed even after 10000 charge–discharge cycles, demonstrating excellent cycling stability. The ultrahigh capacitance and rate capability are ascribed to the 3-D hierarchical nanoporous structure of graphene with extremely rich edge sites remarkably increasing the surface area and promoting electron transfer and ion diffusion. This study not only presents an innovative strategy for synthesizing unique graphene-based materials with superior capacitive properties but also provides deep scientific insights into the self-assembly mechanism, which can be further extended to fabricate various other 3-D hierarchical nanoporous carbons for diverse important applications.
Reported methods to fabricate NPG include electron beam irradiation, ultraviolet-induced oxidative etching, barrier-guided chemical vapor deposition (CVD), block copolymer/nanosphere lithography, catalytic/photocatalytic decomposition and chemical etching.7,11–16 However, the techniques of electron beam irradiation, ultraviolet-induced oxidative etching and barrier-guided CVD are not suitable for mass production or large-scale pore generation and the methods of electron beam irradiation and barrier-guided CVD require costly and sophisticated equipment;13,17 although block copolymer/nanosphere lithography is scalable for large-area patterning, the use of a graphene film supported on a planar substrate is required and subsequent reactive ion etching using toxic gases is frequently adopted;14 catalytic and photocatalytic approaches offer the potential for large-scale production of NPG, but they necessitate intricately designed catalytic reactions and catalysts, as well as external light irradiation for photocatalytic decomposition;15,18 chemical etching using KOH or H2O2 activation/hydrothermal steaming represents a facile approach for the fabrication of NPG, but this process is inherently uncontrollable and often leads to detrimental effects on the intrinsic chemical/electronic structure of graphene.19 In addition, it remains a formidable challenge to fabricate 3-D NPG using the aforementioned methodologies, and it is even more challenging to fabricate 3-D hierarchical NPG with the existing technologies.20,21 To date, it has proven as an arduous task to create 3-D hierarchical NPG structures, and it is also elusive to employ them as electrode materials for high-performance supercapacitors. Although there are some reports on using NPG for supercapacitor applications, no one has employed the 3-D hierarchical NPGs as supercapacitor materials. The understanding about the relationship between the structure and supercapacitor performance is still poor due to lack of controllability for the fabrication of porous graphene. In addition, the supercapacitor performances of graphene-based materials need to be further enhanced.
Self-assembly of metal salts on graphene oxide (GO) via their interaction with the oxygen containing groups could be a highly promising strategy for the synthesis of 3-D NPG due to the following great advantages: firstly, the metal salts could be in situ converted to nanoparticles to inhibit the restacking of graphene nanosheets, thus leading to the formation of 3-D graphene;22,23 secondly, the anions of the salts could be designed to release activation agents during the formation of these nanoparticles for introduction of nanopores;7,24 thirdly, the nanoparticle size and density could be controlled by changing the self-assembly conditions, thus resulting in the formation of NPG with controlled pore size and pore density;25,26 lastly, these nanoparticles could be removed after the formation of 3-D NPG.27,28 To date, utilization of self-assembled metal salts with the function of in situ releasing activation agents for the controllable fabrication of 3-D hierarchical NPG has not been reported.
Carboxylate hydrates of alkaline earth metals (M(RCOO)2·xH2O) could be an ideal candidate of the metal salts to be assembled on GO for the synthesis of 3-D hierarchical NPG since it can be decomposed thermally to form alkaline earth metal oxides, CO2, and H2O, of which the alkaline earth metal oxides can be easily removed using acid, and CO2 and H2O are frequently used activation agents for the introduction of nanopores in the carbon materials.7,24 In this study, for the first time, 3-D hierarchical NPG was controllably synthesized through self-assembled M(RCOO)2·xH2O on GO to simultaneously generate etchants and nanoparticle (NP) spacers, using Mg(CH3COO)2·4H2O (Mg(Ac)2·4H2O) as the model M(RCOO)2·xH2O. This 3-D hierarchical NPG exhibits several superior properties: (1) it has ultrahigh specific surface area and excellent conductivity, which greatly increase the capacitance of supercapacitors; (2) its extremely abundant nanopores with numerous edge sites can greatly facilitate the electron transfer and ion diffusion, thus remarkably enhancing the capacitance and rate capability; (3) the 3-D graphene-based structure makes it highly stable under harsh electrochemical conditions, thereby promoting the cycling stability of the supercapacitors. The possible mechanism underlying the self-assembly process was investigated. The application of this novel nanostructured graphene as an electrode material for supercapacitors was further explored.
Cg = 2 × IΔt/mΔV | (1) |
Eg = 1/2 × Cg(ΔV)2 × 1000/3600 | (2) |
Pg = 3600 × Eg/Δt | (3) |
The XRD patterns of G-200 before and after acid wash are shown in Fig. 1A. Prior to washing, three characteristic peaks are observed at 24.1°, 43.0°, and 62.6°, which correspond to (002) planes of graphitic carbon, (200) planes of cubic MgO, and (220) planes of cubic MgO, respectively.32 After acid wash treatment, the two characteristic peaks associated with MgO have disappeared, indicating the removal of spacers. In addition, the G(002) diffraction peak of 3-D NPG shifts from 25.8° to 24.1°, with an increase in Mg(Ac)2·4H2O concentration from G-0 to G-200 (Fig. 1B). Consequently, the interlayer distance of graphene increases from 3.44 to 3.68 Å according to the Bragg equation.33 This suggests that MgO NPs act as the spacers during the synthesis process of 3-D NPG, which will be discussed later. The crystal structure of G-200 after removal of MgO was further investigated via SAED (Fig. S1†). Three diffraction rings are observed, which correspond to (002), (101), and (110) planes of graphitic carbon.34 This result indicates the polycrystalline nature of NPG.
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Fig. 1 XRD patterns of G-200 before and after acid wash (A), XRD patterns of G-0, G-40, G-100 and G-200 after acid wash (B), and high-resolution C 1s (C) and O 1s (D) XPS spectra of G-200. |
Fig. 1C and D shows the high-resolution XPS spectra of G-200. The C 1s spectrum can be deconvoluted into five peaks located at 284.6, 286.1, 287.1, 289.1, and 292.04 eV, which correspond to C–C/CC, C–O, C
O, COOH, and π–π* shake-up, respectively.35,36 The O 1s spectrum can be well fitted to three peaks located at 533.5, 532.1, and 530.7 eV, which are ascribed to C–OH, C
O, and COOH groups, respectively.35,37 Therefore, there are OH, C
O, and COOH groups on the surface of graphene.
The Raman spectra of G-0, G-40, G-100, and G-200 (Fig. S2†) all exhibit two characteristic peaks at 1352 and 1589 cm−1, which correspond to the D and G bands, respectively.38 This result confirms the formation of graphene. The ID/IG ratio is an indicator of the degree of graphitization. The ID/IG ratios of G-0, G-40, G-100, and G-200 are 0.64, 0.56, 0.46, and 0.40, respectively. The coherence length La can be calculated based on the equation:39
La = (2.4 × 10−10) × λ4(ID/IG)−1 | (4) |
Fig. 2 depicts FESEM images of graphene synthesized using varied quantities of Mg(Ac)2·4H2O before and after acid wash. Uniform distributions of MgO NPs are observed on graphene in G-40, G-100, and G-200 samples before acid wash (Fig. 2B–D). The NP density of MgO on G-100 is significantly higher compared to that on G-40. However, the NP size of MgO on G-200 (∼120 nm) is much larger than those observed on G-100 (∼25 nm) and G-40 (∼10 nm), despite their lower densities. This significant increase in NP size for G-200 can be attributed to the excess amount of Mg(Ac)2·4H2O surpassing the available binding sites on GO. After acid wash, no Mg element is detected in EDX spectrum of G-200 sample (Fig. S3†), indicating complete removal of MgO NPs. In addition, these samples exhibit numerous wrinkles, thus forming 3-D interconnected structures with pores among the graphene nanosheets (Fig. 2F–H). In particular, the G-200 sample shows the most wrinkled structure (the height and area of each wrinkle are much larger than that in G-40 and G-100) (Fig. 2F–H). In comparison, G-0 displays a 2-D dense structure due to severe restacking of graphene nanosheets (Fig. 2E). The low-magnification FESEM images of G-200 (Fig. S4A†) and G-0 (Fig. S4B†), along with the corresponding inset of digital photo, provide a more visually comprehensive representation of the disparities between 3-D and 2-D structures.
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Fig. 2 FESEM images of G-0 (A and E), G-40 (B and F), G-100 (C and G), and G-200 (D and H) before (A–D) and after (E–H) acid wash. |
Fig. 3 presents TEM images of G-0, G-40, G-100, and G-200. No pores exist in G-0 (Fig. 3A and E); however, pores with sizes of 2.81 ± 1.89, 3.42 ± 1.35, and 5.31 ± 1.56 nm (see their size distributions in Fig. S5†) are uniformly distributed in the basal planes of G-40 (Fig. 3B and F), G-100 (Fig. 3C and G), and G-200 (Fig. 3D and H). Therefore, the pore size can be controlled by adjusting the amount of Mg(Ac)2·4H2O. The densities of pores are 7500, 6889, and 5445 pores per μm2 for G-40, G-100, and G-200, respectively. These pore densities are the highest reported to date.
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Fig. 3 Low (A–D) and high-magnification (E–H) TEM images of G-0 (A and E), G-40 (B and F), G-100 (C and G), and G-200 (D and H). |
Fig. 4 displays the N2 adsorption–desorption isotherms of G-0, G-40, G-100, and G-200. The type IV characteristics is observed for G-200: the steep increase at low relative pressure, the significant hysteresis at medium relative pressures, and the almost vertical tail at a relative pressure close to 1.0 shows the presence of micropores, mesopores, and macropores.42,43 The BET surface area positively correlates with the concentration of Mg(Ac)2·4H2O, except for G-40 (Table 1). G-200 exhibits a specific surface area of 885.87 m2 g−1, which is 1.78 times higher than that of G-0 (496.64 m2 g−1). The similarity in specific surface area between G-40 and G-0 can be attributed to the formation of smaller-sized MgO NPs in G-40 (Fig. 2B) under these conditions compared to the inter-sheet distance of graphene nanosheets in G-0. The N2 adsorption capacities of G-100 and G-200 at 0.01P/P0 is significantly higher compared to G-40 and G-0, indicating a greater number of micropores in G-200 and G-100. Pore size distributions are determined using the BET model and non-local density functional theory (NLDFT) with a carbon slit pore model (Fig. 4B–D), which accurately describes the physical adsorption of N2 on energetically uniform surfaces and pore size distributions ranging from 0.5 to 100 nm in materials.44,45 The calculated results exhibit a good agreement with experimental data, except for the relative pressure (P/P0) range of 0–0.1 in G-0 (Fig. 4B). This discrepancy may be attributed to the scarcity of micropores in G-0, as evidenced by the low amount of adsorbed N2 in the micropore region (Fig. 4A). The absence of pores with widths smaller than approximately 2.5 nm for G-0, as shown in Fig. 4C, is consistent with the fitting results presented in Fig. 4B. However, the minimum values of pore widths for G-40, G-100, and G-200 reach 1.95, 1.47, and 1.41 nm, respectively. In addition, G-200 exhibits higher values of dV/dW compared to G-0, G-40, and G-100 for pore widths ranging from about 16 nm and above, and thus higher cumulative pore volume in this pore width range. This can be attributed to the incorporation of MgO NPs spacers. When increasing the content of Mg(Ac)2·4H2O, the size of MgO NPs increases (Fig. 2B–D), thereby effectively enlarging the interlayer spacing between graphene nanosheets while simultaneously mitigating their restacking.
Sample | G-0 | G-40 | G-100 | G-200 |
---|---|---|---|---|
Specific surface area | 496.65 | 471.93 | 767.61 | 885.88 |
The smaller dV/dW of G-40 than that of G-0 across this range of pore widths could be attributed to the dominant crosslinking effect over the spacer effect of ultra-small MgO (4–8 nm), as well as structural restoration through addition of Mg(Ac)2·4H2O (Fig. 4B).46,47
It has been reported that transition metal oxides could interact with graphene basal planes through carbon spill-over from graphene, resulting in the formation of pores. This is attributed to the reduction of transition metal oxides to transition metal carbides at temperatures above 600 °C.48,49 However, MgO exhibits remarkable thermal stability up to 1000 °C, rendering it unreactive towards graphene in terms of reduction reactions.50 As evidence, the XRD pattern in Fig. 1A shows no peaks other than those from graphene and MgO following calcination at 800 °C. Therefore, the presence of MgO NPs does not contribute to the formation of nanopores in the basal plane of graphene. It is worth noting that the volume of mesopores in G-100 and G-200 is greater than that in G-0, and as the concentration of Mg(Ac)2·4H2O increases, there is an increase in pore volume. This clearly indicates that the in situ self-assembled MgO NPs are favorable for the development of mesopores and 3-D structures.
Based on the experimental data, the formation of 3-D hierarchical nanoporous graphene could be ascribed to the following reasons: both CO2 and H2O are critical for the formation of nanopores in the basal planes of graphene; in addition, the in situ formed MgO NPs act as spacers to promote the generation of 3-D graphene structures with larger pores including the macropores and nanopores.
The capacitance is mainly determined by the surface area and electronic and ionic conductivity. It is discovered that although the specific surface area of G-200 is only 1.78 times more than G-0, the capacitance of G-200 is 2.95 times that of G-0. Therefore, the surface area is not the main contributor to the much higher capacitance. This is also supported by the fact that the BET surface area of G-200 is only 1.15 times that of G-100 and 1.84 times that of G-40, but its capacitance is 1.42 and 2.48 times, respectively. Here, we argue that the 3-D nanoporous structure of graphene could greatly promote the electron transfer and ion diffusion to enhance both the capacitance and rate performance. The number of edge sites can be estimated through the multiplication of average pore circumference and pore density. The corresponding values calculated from Fig. 3 are 66176, 73
980, and 90
787 nm μm−2 for G-40, G-100 and G-200, respectively. Thus, with an increased content of Mg(Ac)2·4H2O, the density of edge sites increases significantly, leading to facilitated electron transfer and ion diffusion.54,55 It is noteworthy that although the edge site density of G-40 is much greater than that of G-0, its capacitance is only slightly higher and its rate capability does not improve. This is due to small inter-sheet distance in G-40 restricting the accessibility of edge sites and retarding the ion diffusion, particularly at high current density. This result indicates that the 3-D macro and mesoporous structure also plays a critical role in the enhanced capacitance and rate performance of 3-D NPG.
The effect of 3-D hierarchical nanoporous structure on the electron transfer and ion diffusion was further explored by EIS, which is a widely utilized technique for evaluating the electron transfer and ion diffusion of supercapacitor electrodes. The Nyquist plots and corresponding equivalent circuit of electrodes are displayed in Fig. 6D. In the high-frequency region, the intersection of the curve and X-axis represents the series resistance (Rs), which includes the intrinsic resistance of electrode materials, electrolyte, and contact resistance between electrodes and current collectors.56 The Rs values for these supercapacitors are quite small and almost the same, implying the electrodes are in the same electrolyte environment. The semicircle observed in the mid-frequency region corresponds to the charge transfer resistance (Rct).57 Among these electrodes tested, G-200 exhibits the lowest Rct value. In addition, the Rct value decreases with the increase of Mg(Ac)2·4H2O concentration and the fitting values are listed in Table 2. This trend is the same as that of the edge site density, further suggesting the nanopores in the graphene basal planes play a critical role in the promotion of the electron transfer. It is worthy of a note that although G-40 has a much higher edge site density than G-0, its Rct value is only slightly lower than that of G-0. Therefore, this result further indicates the great importance of the 3-D graphene structure. The slopes of the straight lines in the low-frequency region quantify the diffusion rate of electrolyte ions, with higher values indicating faster diffusion rates.58 The samples prepared with the addition of Mg(Ac)2·4H2O (G-40, G-100, and G-200) exhibit higher slopes compared to that without Mg(Ac)2·4H2O (G-0). In addition, the slope increases with increasing the concentration of Mg(Ac)2·4H2O, and the G-200 electrode exhibits the highest ion diffusion rate. The essentially vertical low-frequency curve of G-200 also further indicates its ideal capacitive behavior. The ion diffusion coefficient can be calculated by the following formulas:59
D = 1/2 × (RT/Aσn2F2C)2 | (5) |
Zre = Rs + Rct + σω−0.5 | (6) |
Sample | R s (Ω) | R ct (Ω) | σ (Ω cm2 s−1/2) | D (cm2 s−1) |
---|---|---|---|---|
G-0 | 1.95 | 50.21 | 15.78 | 6.68 × 10−12 |
G-40 | 1.91 | 43.42 | 10.07 | 1.64 × 10−11 |
G-100 | 1.28 | 27.51 | 2.79 | 2.14 × 10−10 |
G-200 | 1.06 | 20.53 | 2.15 | 3.60 × 10−10 |
The Bode plots of different electrodes are shown in Fig. 6E. G-200 has a phase angle of −82.5° at a low frequency of 0.01 Hz. This value is close to the ideal phase angle of −90°, thus confirming its capacitive behavior. When the phase angle is −45°, the frequencies of G-0, G-40, G-100, and G-200 are 0.21, 0.26, 0.28, and 0.35 Hz, respectively (Fig. 6F). According to the equation τ0 = 1/f0, the relaxation time constants (τ0) of G-0, G-40, G-100, and G-200 at −45° are 4.76, 3.85, 3.57, and 2.86 s, respectively. Therefore, G-200 exhibits the shortest relaxation time, indicating it has the highest ion diffusion capability and fastest response during the charging and discharging process.60
To further investigate the charge storage mechanism of NPG as supercapacitor electrode materials, the capacitance contributions from surface-controlled and diffusion-controlled processes are analyzed based on the CV curves. For supercapacitor, the correlation between peak current (i) and scan rate (ν) follows the power law:
i = aνb | (7) |
i(ν) = k1ν + k2ν1/2 | (8) |
i/ν1/2 = k1ν1/2 + k2 | (9) |
As shown in Fig. 7B, the CV curve of G-200 at 50 mV s−1 is divided into two parts of Qs and Qd, with the corresponding areas reflecting the capacitance contributions. The percentages of surface and diffusion-controlled contribution at different scan rates for G-200 is summarized in Fig. 7C. The contribution percentage of surface-controlled capacitance increases from 72.7% to 93.4% as the scan rate is increased from 5 to 100 mV s−1. This is due to the hindrance of the ion diffusion process at the high scan rate. This result further demonstrates the predominance of surface-controlled process, with only a minor contribution from the diffusion-controlled process.
Based on the above experimental data, the high capacitance and rate performance could be ascribed to the following reasons: (1) the 3-D NPG provides ultrahigh surface area; (2) the nanopores in the basal planes of graphene offer numerous edges sites to greatly promote the electron transfer and ion diffusion; (3) the 3-D interconnected structure with macropores and mesopores create fast pathways to facilitate ion transport and enhance the electron transfer. The mechanism for the high supercapacitor performance of the 3-D hierarchical NPG is illustrated in Scheme 2.
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Scheme 2 Proposed mechanism for the enhanced supercapacitor performance of the 3-D hierarchical NPG. |
The energy density and power density are important parameters for the practical applications of supercapacitors. The Ragone plots of supercapacitors based on NPG samples are shown in Fig. 8A, revealing a gradual decline in energy density as power density increases. The G-200 supercapacitor demonstrates a significantly higher energy density of 25.8 Wh kg−1 at a power density of 500 W kg−1, surpassing that of the G-0 (8.8 Wh kg−1), G-40 (10.4 Wh kg−1) and G-100 (18.2 Wh kg−1) supercapacitors. Even at a high power density of 15000 W kg−1, the energy density remains at a remarkable value of 15.7 Wh kg−1. To our knowledge, the performance in terms of power density and energy density is the highest among the reported graphene-based supercapacitors (see Table S2† for the performance of representative graphene-based supercapacitors).
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Fig. 8 Ragone plots of G-0, G-40, G-100, and G-200 (A) and cycling performances at 5 A g−1 of G-0 and G-200 (B). |
The stability of supercapacitors is also very critical for their applications. The cycling performances of G-200 and G-0 supercapacitors at a current density of 5 A g−1 are presented in Fig. 8B. The initial specific capacitance of G-200 is 161 F g−1. After undergoing 10000 cycles of charge and discharge, it still exhibits a capacitance of 156.6 F g−1, which is 97.2% of the initial value. In comparison, for G-0, the capacitance decreases from 55 F g−1 to 51 F g−1 after 10
000 cycles, and only 93.0% of the initial capacitance is retained. This result unequivocally demonstrates the exceptional cycling stability of the supercapacitor based on G-200. The excellent cycling stability of this supercapacitor is ascribed to the high electrochemical stability of graphene and the robust 3-D structure.23,63
Footnotes |
† Electronic supplementary information (ESI) available: Raman spectra of G-0, G-40, G-100, and G-200; EDX spectra of G-200 before and after acid wash; low-magnification FESEM images G-200 and G-0; pore size distributions of G-40, G-100, and G-200 directly measured from the TEM images; CV curves of G-0, G-40, G-100, and G-200 at scan rates ranging from 5 to 100 mV s−1; specific capacitance (F g−1) relating to graphene materials in KOH; the IR drop of G-0, G-40, G-100 and G-200 samples under a current density of 5 A g−1; GCD curves of G-0, G-40, G-100 and G-200 samples under current densities from 0.5 to 20 A g−1; the plots of the real part of impedance as a function of the inverse square root of angular frequency for G-0, G-40, G-100, and G-200; comparisons of power density and energy density in graphene-based supercapacitors. See DOI: https://doi.org/10.1039/d5ta02571k |
‡ Xiao Wu and Canyu Zhong contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2025 |