Kristjan Kalam*a,
Raul Rammulaa,
Jekaterina Kozlova
a,
Tanel Käämbre
a,
Peeter Ritslaid
a,
Aarne Kasikov
a,
Aile Tamm
a,
Joosep Linkb,
Raivo Stern
b,
Guillermo Vinuesa
c,
Salvador Dueñas
c,
Helena Castán
c and
Kaupo Kukli
a
aInstitute of Physics, University of Tartu, W. Ostwaldi 1, 50411 Tartu, Estonia. E-mail: kristjan.kalam@ut.ee
bNational Institute of Chemical Physics and Biophysics, Akadeemia tee 23, 12618 Tallinn, Estonia
cDepartment of Electronics, University of Valladolid, Paseo Belén, 15., 47011 Valladolid, Spain
First published on 19th August 2025
Cobalt and iron oxides, due to their tunable structural and magnetic properties, are widely studied for electronic and spintronic applications. However, achieving high coercivity and saturation magnetization in ultrathin films remains a challenge. In this work, we report on the atomic layer deposition (ALD) of nanolaminates and mixed cobalt–iron oxide films on silicon and TiN substrates at 300–450 °C. Using supercycle and multistep ALD methods with ferrocene and cobalt acetylacetonate precursors, we synthesized Co3O4–Fe2O3 bilayers and ternary ferrites (Co2FeO4 and CoFe2O4). The structural, morphological, electrical, and magnetic properties were characterized. We observed that thin films (∼7–12 nm) exhibit markedly enhanced breakdown fields and exceptional magnetic coercivity (up to 25 kOe) and saturation magnetization (up to 1000 emu cm−3), especially after annealing. These results demonstrate a viable route to engineer ferrite-based thin films with superior magnetic and dielectric performance at nanoscale thicknesses.
In a few process-related studies, instead of or in addition to Fe2O3 and Co3O4 crystallites, ternary compounds containing Fe and Co, i.e., CoFe2O4 or Co2FeO4, have been formed and purposefully exploited. For example, hydrothermally synthesized Co3O4, α-Fe2O3, and CoFe2O4 nanostructures were found to be efficient nano-adsorbents for the removal of harmful textile dyes from aqueous media.5 Electrical conduction-driven resistive switching behavior has been described in magnetizing CoFe2O4 layers deposited by using sol–gel technology.6,7 Moreover, wet chemical synthesis methods have been exploited to obtain nanopowdered CoFe2O4 layers doped to increase their resistivity and better accommodate that material with spintronics.8 Notably, nanocrystalline Co0.6−0.7Fe2.4−2.3O4 powders of variable stoichiometry were synthesized via thermal decomposition of organometallic compounds in high-boiling solvent with stabilizing surfactants, with the aim of developing rare earth free fine permanent magnets.9
Furthermore, CoFe2O4 nanoparticles were synthesized via a wet chemical route and embedded in ZrO2 films grown by atomic layer deposition (ALD) in a common metal halide-based process in our earlier work.10 In such nanocomposites, both resistive switching behavior and nonlinear saturative hysteretic magnetization were recorded. Furthermore, few publications report ALD of ternary cobalt ferrite compound films. Cobalt ferrites with spinel structures were grown via ALD from iron and cobalt diketonates, Fe(thd)3 (thd = 2,2,6,6-tetramethylheptane-3,5-dione), and Co(thd)2, with ozone, O3, as precursors in the substrate temperature range of 185–310 °C.11 Films have been deposited on soda-lime glass as well as monocrystalline Si(100), MgO(100), and α-Al2O3 (001), resulting in crystalline films with various orientations and crystallite sizes. In the latter study, magnetization in Co2FeO4 films on MgO(100) was recorded and depicted. ALD of magnetic CoxFe3−xO4 at 250 °C has been investigated, whereby the samples were prepared by alternate pulsing ferrocene, Fe(Cp)2, and O3, alternately with cobaltocene, Co(Cp)2, and O3, on Si(100) substrates.12 In another study, 5–25 nm thick magnetic Co2FeO4 films were prepared at 250 °C by alternate pulsing of Co(Cp)2 and Fe(Cp)213 combined with O3. The samples were prepared on (100) and (110) oriented monocrystalline strontium titanate, SrTiO3, substrates. A more recent study was focused on synthesis of magnetic CoFe2O4 thin films by plasma assisted ALD.14 In the latter study, metal β-diketonate precursors bis(2,2,6,6-tetramethyl-3,5-heptanedionato)iron(III) and bis(2,2,6,6-tetramethyl-3,5-heptanedionato) cobalt(II), Co(TMHD)2, were used in depositions carried out in the temperature range of 190 to 230 °C. For cobalt ferrite deposition of magnetizing films monocrystalline SrTiO3 (001) substrates were used, and the samples were rapidly thermal annealed in oxygen to promote crystallization within the temperature range of 450–750 °C.
Recent studies have demonstrated ALD-grown CoFe2O4 films with spinel structures that show promise in spintronics and multiferroics.15 However, challenges remain in controlling cation site distributions, achieving high magnetic anisotropy, and reducing film thickness without compromising performance. Prior reports primarily focus on either structural or electrical aspects, lacking comprehensive analysis of magnetic behavior in ultrathin geometries16 or are about films prepared via a different route, not ALD.17 This study aims to bridge that gap by exploring the impact of growth sequences, composition, and annealing on structural ordering and magnetic properties in ALD-grown cobalt–iron oxide films.
In the present study, nanolaminated films and layered mixtures of iron and cobalt oxides, with possible contribution from ternary ferrites, were grown by ALD using acetylacetonate and ferrocene-based precursor chemistry. The deposition experiments were carried out at a temperature high enough to result in thin solid films partially crystallized already in the as-deposited state. Electrical conduction mechanisms in the films were examined in order to characterize their presumably low resistivity in detail. Saturative hysteretic magnetization was registered at both room temperature and below 10 K. Physical properties were recorded in the samples composed with different iron to cobalt elemental ratios.
The main innovations in this paper are (a) the route through which some samples were deposited: a novel ALD process that allowed us to obtain a ternary crystalline compound in the as-deposited state, and (b) the higher saturation magnetization and coercivity values when compared with other materials found in the literature with comparable materials and thicknesses.
The films were grown on Si(100) and highly-doped conductive Si substrates covered by 10 nm thick TiN film grown by chemical vapor deposition. The films, which were deposited on TiN substrates for electrical measurements, were also supplied with gold electrodes electron-beam evaporated on top of the films.
The XPS measurements were conducted using a Scienta-Gammadata SES100 spherical energy analyser and a dual (Mg/Al) anode X-ray source. Due to the mutual overlap of Co and Fe LMM Auger lines with their 2p photoelectron lines when using Al-Kα excitation and with the O 1s region for Mg-Kα X-rays, both photon energies were used to best identify interfering Auger features. Therefore, the O 1s presented below is recorded using Al-Kα, and other regions as well as the survey spectrum used for estimating overall atomic percentages using Mg-Kα X-rays.
The X-ray absorption spectra were recorded with 0.15 eV spectral resolution at the solid state end station (SSES) of the FinEstBeAMS beamline at the 1.5 GeV storage ring of the MAX IV laboratory synchrotron source. The spectra were recorded in total electron yield (TEY) mode measuring the sample photocurrent.
Electrical measurements were carried out by means of a Hewlett–Packard semiconductor parameter analyzer model 4155B, connected to a computer via GPIB and controlled by the Agilent VEE software, with samples put in a light-tight and electrically shielded probe station. DC voltage was applied to the top electrode, leaving the bottom electrode grounded.
Magnetic measurements were performed using the Vibrating Sample Magnetometer (VSM) option of the Physical Property Measurement System 14T (Quantum Design) by scanning the magnetic field from −1.0 to 1.0 T (in some cases −10 T to 10 T) parallel to the film surface at room temperature.
Sample no. | Growth cycle sequence | Growth temp. | Fe/(Fe + Co) | Thickness, nm (FeOx + CoOx) |
---|---|---|---|---|
1 | 250 × [Co(acac)3 + O3] | 350 °C | 0 | 22 nm |
2 | 100 × [Co(acac)3 + O3] + 200 × [Fe(Cp)2 + O3] | 350 °C | 0.53 | 32 nm (18 + 14) |
3 | 200 × [Fe(Cp)2 + O3] + 200 × [Co(acac)3 + O3] | 350 °C | 0.34 | 25 nm (10 + 15) |
4 | 100 × [Fe(Cp)2 + O3] + 100 × [Co(acac)3 + O3] | 350 °C | 0.12 | 14 nm (2 + 12) |
5 | 50 × [Fe(Cp)2 + O3] + 50 × [Co(acac)3 + O3] | 350 °C | 0.09 | 5 nm (1 + 4) |
6 | 30 × [6 × (Fe(Cp) 2 + O3) + 2 × (Co(acac)3 + O3)] | 350 °C | 0.55 | 7 nm |
7 | 200 × [Fe(Cp)2 + Co(acac)3 + O3] | 300 °C | 0.50 | 21 nm |
8 | 200 × [Fe(Cp)2 + Co(acac)3 + O3] | 350 °C | 0.31 | 12 nm |
9 | 200 × [Fe(Cp)2 + Co(acac)3 + O3] | 400 °C | 0.42 | 72 nm |
10 | 100 × [10 × (Fe(Cp)2 + O3) + Fe(Cp)2 + Co(acac)3 + O3] | 350 °C | 0.80 | 178 nm |
11 | 80 × [15 × (Fe(Cp)2 + O3) + Fe(Cp)2 + Co(acac)3 + O3] | 350 °C | 0.81 | 69 nm |
12 | 200 × [Fe(Cp)2 + O3] | 350 °C | 1 | 10 nm |
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Fig. 1 GIXRD patterns of the double-layered Co3O4–Fe2O3 (a), (b), and ferrite films in as-deposited (a)–(c) and annealed (d) states. The phases of both Co3O4 and Fe2O3, recognized in the double-layered film, are indexed in accord with the filed cards given in the legend in panel (a). The composition of ferrite and reference films expressed either by the relative iron content or the compound name is given by labels in panel (b). The film thickness is also given by the labels. For the deposition cycle sequences, see Table 1. Miller indexes with subscript C in panel (b) denote the cubic phase of either Fe3O4 or Co3O4. The indexes without subscripts in panels (b) and (c) are those attributed to CoFe2O4, as the major phase in the annealed state. The reflections probably belonging to Co2FeO4 are designated by indexes with the corresponding compound name in subscripts. |
In the reference films, grown to the thicknesses comparable to those in the stacked layers, the cubic phase of Co3O4 was identified (Fig. 1(c), the second pattern from the bottom). Iron oxide reflections (Fig. 1(c), the bottom pattern) appeared less intense and lesser in amount, compared to those of Co3O4. The reflection of the iron oxide near 36° could match with 311 of the distorted cubic Fe3O4 (PDF card 01-073-9877), but more likely the phase starting to form in that thin film can be identified as cubic Fe2O3 with 321 and 332 reflections at 35.7 and 45.2 degrees, respectively (PDF 00-039-0238). The main issue with the as-deposited films in general is related to the weak crystallization. The latter, however, was still expected due to the alternate layering of constituent oxides at rather low temperatures and, secondly, the low thickness of the solid films.
In the as-deposited Co3O4–Fe3O4 films, the reflections after GIXRD analysis conducted on laminated films could not be assigned as those of single Co3O4 or Fe3O4 phases, but were attributed to ternary cobalt ferrites (Fig. 1(a)). Thereby the major phase depended on the constituent oxide cycle ratio and related iron content, expressed as the relative content of iron, the Fe/(Fe + Co) atomic ratio. One can see that in the films where the relative content of iron remained above 0.50, i.e., between 0.55 and 0.80, the phase formed could be identified as cubic CoFe2O4 (ICDD 00-083-4766). One should, herewith, note that even if the filed 311 reflection of cubic CoFe2O4 is located just between those of close 311 peaks of both cubic Co3O4 or Fe3O4, the 440 reflection of CoFe2O4, naturally, could not appear in the diffractograms of binary phases (Fig. 1(a)), but was present in mixture films, supporting the nucleation of CoFe2O4. Furthermore, in the films where the Fe/(Fe + Co) atomic ratio was 0.50 and lower, the reflection peaks could more plausibly become attributed to those originating from the cubic Co2FeO4 (ICDD 01-074-3417), with 111, 220, 311, and 400 reflections starting to evolve at 18.6, 30.7, 36.1, and 63.8 degrees, respectively (Fig. 1(a)). It is to be noted that the 111, 311, 400, and 440 reflections of Co3O4 were located at 19.1, 37.0, 45.0, and 65.5 degrees, respectively. In addition, 311 and 440 reflections of Fe2O3 could appear at 35.4 and 62.5 degrees. The formation and presence of binary Co3O4 and Fe2O3 phases in the nanocomposite films in the samples characterized by the patterns in Fig. 1(c) is thus less likely, because, in addition to the mismatch of the reflection peak positions, the deposition cycle sequences applied were not targeted at favoring the multilayering of Co3O4 and Fe2O3, but intentionally at the homogeneous mixing of two different metal precursors. The latter, provided in every deposition step, promoted the formation of a ternary compound at a temperature high enough for the ordering of its lattice.
After annealing, moderately aggressively, at 800 °C for 30 min in high vacuum (1 × 10−6–10−7 mbar), the structural ordering in the films was expectedly intensified (Fig. 1(d)). The annealing procedure was carried out in vacuum in order to avoid additional oxidation or nitridation of the films in gaseous annealing environments and force the ordering of the films just at the expense of their initial composition. The degree of crystallization was, also expectedly, dependent on the film thickness. The films grown to a thicknesses of about 70 nm (relative iron content of 0.42 and 0.81) became relatively strongly crystallized into the major CoFe2O4 phase. Complementarily, reflections from the additional Co2FeO4 phase, partially overlapping with those of CoFe2O4, could be recognized at 36.1 and 63.8 degrees. In the films grown to thicknesses of 7–12 nm (relative iron content of 0.31 and 0.55), the intensities of the reflections naturally remained markedly lower compared to those in the thicker films. The width of the reflection peaks did also not allow one to distinguish between thinner and thicker films in terms of the phase composition.
Fig. 2 demonstrates images of the surfaces of the nanocrystalline Fe2O3 layer of about 14 nm in thickness grown on top of the about 18 nm thick Co3O4 layer, in the as-deposited states (Fig. 2(a)), and that of the surface of the about 12 nm thick ternary CoFe2O4 film after annealing under high vacuum at 800 °C for 30 min (Fig. 2(b)). One can see that the surface of the Co3O4–Fe2O3 double oxide layer is uniformly covered by features characteristic of a polycrystalline material consisting of randomly oriented grains with noticeable voids between them. At the same time, the surface of the film consisting of, plausibly, uniformly mixed and distributed constituent metal oxides, was covered with markedly finer features, allowing one to consider the formation of more homogeneous crystallization even after aggressive annealing procedures.
Fig. 3 shows the cross-sectional elemental STEM-EDX mapping (Fig. 3(a) and (b)) and STEM images (Fig. 3(c) and (d)) revealing elemental distribution and inner structural morphology of a double-layered film consisting of bottom Co3O4 and top Fe2O3 films, both grown at 350 °C using the cycle sequence of 100 × [Co(acac)3 + O3] + 200 × [Fe(Cp)2 + O3]. In accordance with ellipsometry, a 14 nm thick Fe2O3 layer was grown on 18 nm thick Co3O4. One can see that distinct layers of iron and cobalt oxides have been formed on the surface. These oxide layers have not been intermixed significantly (some overlap in the location of Co and Fe elements in the cross-section is due to the surface roughness of the bottom Co3O4 layer due to its polycrystalline nature). Both layers consist of relatively large grains that match the entire thickness of the respective films, and they do not appear to exhibit a preferred orientation. It can also be noticed that while the Co3O4 film is denser, the top Fe2O3 layer appears less compact and exhibits higher roughness. It can be seen that the platinum protection layer penetrates the Fe2O3 film. The fine-grained structure characteristic of electron beam-deposited platinum in that protection layer can be seen down to the surface of the Co3O4 film, which indicates that the top Fe2O3 film has some interstitial spaces between grains.
Fig. 4 demonstrates element distribution (Fig. 4(a) and (b)) and inner morphology (Fig. 4(c) and (d)) of the cross-section of the cobalt iron oxide mixture film grown at 350 °C using the cycle sequence of 200 × [Fe(Cp)2 + Co(acac)3 + O3], which probably contained some amount of ternary Co2FeO4 in the as-deposited state, and was evidently recrystallized as CoFe2O4 after annealing under vacuum for 30 min at 800 °C (Fig. 1). One can see, that cobalt and iron were, expectedly, distributed uniformly inside the same solid oxide layer (Fig. 4(a) and (b)). Furthermore, the STEM imaging revealed that the thin film was markedly crystallized after annealing, with moderately distinguishable boundaries between single nanocrystals, thus forming a dense solid layer.
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Fig. 5 X-ray photoelectron spectra from the 12 nm thick film grown using the cycle sequence of 200 × [Fe(Cp)2 + Co(acac)3 + O3] (see Table 1, film #8). Panels for different elemental lines are denoted (a) O 1s, (b) Co 2p, (c) C 1s, (d) Fe 2p and (e) survey spectra for all the lines. |
The formation of cobalt oxide in the form of Co3O4 appears plausible considering both the content quota estimated from the survey XPS, and the Co 2p spectrum shape, with the main peak width ∼2/3 of that typical to Co2+ compounds. In the latter case, one should note also the very weak satellite region as compared to Co2+ compounds,21,22 rather unambiguously indicating the majority Co charge state to be Co3+ (in addition, one can consider low spin, diamagnetic, typical of Co3+ already when coordinated octahedrally by oxygen, which is a relatively weak ligand23). This is consistent with the assumption that Co3O4 formed in the present case represents a normal spinel structure with A sites occupied by Co3+ ions and B sites occupied by Co2+ ions. The moment on the A site is slightly greater than the spin-only value of 3μB, due to a small contribution from spin–orbit coupling. Despite the rather pronounced magnetisation curves described further below, describing the magnetization throughout the film bulk, this suggests an almost non-magnetic top layer in the grown film structure. We notice though that Co3+ in tetrahedral coordination will carry a considerable magnetic moment (S = 2).23 Herewith, we might have seen signs of possible irregularities in the population of octahedral and tetrahedral sites by Fe and Co in CoFe2O4 in earlier work of our own,24 as well as those of others.25
For O 1s, the spectrum recorded appeared rather as expected, with a minor (surface) hydroxide component at 531.5 eV, besides the major lattice oxide component at 529.9 eV. We were aware that the former can, alongside hydroxyls, also arise from the oxygen doubly bonded to carbon (incl. eventual carbonate). Indeed, the C 1s spectrum showed about 2.3 at% (or ∼15% of the C 1s intensity) considering that arising from carboxyl – or carbonate – groups. However, neither this C 1s carboxyl/carbonate component nor the oxygen content estimated from survey XPS indicated significant carbonate or carboxyl levels. Finally, the Fe 2p spectrum conforms with that of Fe3+ with the main Fe 2p3/2 peak maximum at slightly over 710 eV and a related satellite at ∼8.5 eV higher binding energy.
Briefly, the spinel AB2O4, which is the anticipated lattice structure here (of the ternary compound), builds on an fcc oxygen sublattice with the A and B TM ions accommodated in octahedral and tetrahedral voids. In the normal spinel, the B ions have 3+ charge state and accommodate in octahedral voids (B3+ Oh) and the A are 2+ and occupy tetrahedral voids (A2+Td), in summary A2+T B3+O B3+O O4. In the inverse spinel, the 2+ ion occupies octahedral sites instead, and the 3+ ions take up the remaining sites accordingly (A2+O B3+O B3+T O4). The inverse spinel system is typical of ferrites (e.g. Fe3O4, CoFe2O4), whereas Co3O4 is an example of normal spinel. In real systems the 2+ ions may have a distribution between Oh and Td sites, a finite degree of inversion.29
As references of single (octahedral) site binary oxides, we use α-Fe2O326,28,36 (Fig. 6) and CoO.32–34 Additionally, it is known that Co3+ cannot be stabilised in tetrahedral oxygen ligand coordination. (Even the Co3+ Oh single site binary oxide does not exist,36 but other compounds, e.g. LiCoO2 can provide such Co 2p XAS reference.32,34) We also notice that the minor sharp low-energy peak at 777.5 eV is only present in Co2+ Oh spectra. Naturally, for the spinel, the Fe 2p XAS26–28,37 has to follow the same rationale, and corroborate Co 2p XAS indications.38–41
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Fig. 6 In the top panel, X-ray absorption spectra from the 12 nm thick film grown using the cycle sequence of 200 × [Fe(Cp)2 + Co(acac)3 + O3], annealed and non-annealed (see Table 1, film #8). The sample is seen to undergo definitive changes and result mainly in segregated CoO (see the text for details). On the bottom panel, the Co 2p–3d X-ray absorption spectra for select samples (lines with markers), exp. number denotes the sample number from Table 1. The bottom 3 curves are simulated curves (CTM4XAS) for the Co site symmetries and ligand field strengths as labelled. The smooth curves without markers adjacent to the experimental curves are synthetic (i.e., calculated) spectra with the labelled contribution percentage levels from each of the calculated curves at the bottom, [Co2+ Oh]:[Co2+ Td]:[Co3+ Oh]. These synthetic, crystal field multiplet level calculated spectra can be seen to fairly closely reproduce the measured data. |
The binary oxides just mentioned serve as references of how closely the crystal field multiplet (CFM) simulations we made using the CTM4XAS routine42 correspond to experimental data (with emphasis on the 2p3/2 region). As we see our single-site simulations reasonably aligned to corresponding spectra, we proceed to the example of Co3O4 (2 different sites, 2:
1 ratio) and obtain reasonable agreement with the experiment for the weighted sum of single-site CFM simulated spectra. Recognising simulations being sufficiently realistic in these example cases, we trust to proceed to the ALD samples for estimate site occupancies in these (by finding a weighted sum of simulated single-site spectra that as closest mimics the measured XAS results).
From these estimates (see Fig. 6–8), we find that the following statements can be made with reasonable confidence.
First, the samples with Co surplus, therefore possible candidates for the FeCo2O4 spinel. A prerequisite here is that (at least) half of Co available must be in the Co3+ charge state (as seen from the spinel formula as displayed above). From ALD samples 7, 8 and 9 (i.e., the 300–350–400 °C temperature series of identical pulse structure), the middle one (350 °C, sample 7) appears optimal in increasing the Co3+ relative content. We see therefore the sample deposited with parameters 200 × [Fe(Cp)2 + Co(acac)3 + O3] (deposition #8) as most plausible for producing the FeCo2O4 spinel.
A caveat, however, follows, what concerns attempting to improve the crystallinity of such stoichiometry by annealing: the structure completely collapses, because Co reduces completely to 2+ and segregates very dominantly as CoO, as additionally convincingly corroborated by O 1s XAS.31–33,40 This reduction path has been established in earlier reported studies.43,44
Second, the XAS results indicate that the sample from deposition 11 is (close to) CoFe2O4 cobalt ferrite.
After annealing, the spectral shape and oxidation states shift toward a well-ordered CoFe2O4 spinel structure, since a decrease in Co3+ and an increase in Co2+ is seen, which also corresponds to literature data.45,46
To determine the conducting mechanisms governing the electrical behaviour of the samples, the current values were measured against the values of the voltages applied on the dielectric films at the room temperature. Then, the current–field (I–E) dependences were plotted between the corresponding axes, seeking and establishing linear parts of the dependences, characteristic of distinct conduction mechanisms.47,48 The best fits with the measured curves were identified. Representative plots as results of the analysis are depicted in Fig. 10.
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Fig. 10 Current-field dependences after conduction mechanisms analysis on a 32 nm thick double layer consisting of 18 nm thick Co3O4 and 14 nm thick Fe2O3 layers. The measurements shown correspond to the two last applied signal voltage values depicted in Fig. 9. The currents are expressed by their absolute values recorded under positive (a) and negative (b) voltages. |
While studying the conduction mechanisms of all the samples, it was observed earlier that ohmic conduction (I ∝ E, bulk-limited conduction mechanism) dominated in the low voltage regime, whereas Poole–Frenkel [ln(I) ∝ √E, bulk-limited conduction] and Schottky [ln(I/E) ∝ √E, electrode-limited conduction] mechanisms ruled in relatively strong electric fields.49,50 Both the latter mechanisms are related to the thermal excitation of electrons, but the change of mechanism may be caused by the increase in thermal energy in the device when augmenting the voltage between its terminals. This has been observed, for instance, by Jung et al.48 in their studies on NbOx thin films. Moreover, the non-symmetrical I–V characteristics demonstrated by all the samples between the positive and negative voltage regimes, if apparent, were the result of an asymmetrical distribution of defects (likely oxygen vacancies) at the different interfaces,51 inducing different Schottky barriers between the metal electrodes, leading to rectifying behavior.52
Contrary to what could be expected on a literature basis,53,54 the thinner samples broke dielectrically down at much higher electric fields compared to those applied on thicker films. However, the relationship between the breakdown electric field and film thickness was not monotonous. Rather, the breakdown fields measured for the thinner and thicker samples were concentrated at two different values of around 810 MV m−1 and 245 MV m−1, respectively (Fig. 11). This may be explained by the different degrees of crystallinity characterizing the samples. Some previous studies have demonstrated that higher crystallinity, if accompanied by a higher density of the material, increased the electric field values needed for the dielectric strength and the breakdown field.55,56 In the present study (Fig. 1), the relatively thicker films were strongly polycrystallized, compared to their thinner counterparts, allowing rather easier formation of conductive paths along the grain boundaries through the dielectric film, thus markedly decreasing their breakdown field.
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Fig. 11 Breakdown electric field strength versus film thickness. The sample films measured are designated by the thickness values at the data points. For the deposition cycle sequences and chemical composition, see Table 1. |
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Fig. 12 Magnetization-field hysteresis curves of the as-deposited Co3O4–Fe2O3 nanolaminates and CoFe2O4/Co2FeO4 films measured by vibrating sample magnetometry at 300 K (a) and 5 K (b). The deposition cycle sequences (see Table 1) are labelled by arrows pointing at the curves. The notations FeOx and CoOx denote conventional ALD cycles consisting of sequential metal precursor and oxidizer pulses, as (FeCp2 + O3) and [Co(acac)3 + O3], respectively. |
The vibrating sample magnetometry (Fig. 12) quite strikingly revealed that the highest saturation magnetization values among all samples, but also strong coercive forces well comparable or even exceeding, e.g., those of 18 nm – Co3O4 –14 nm Fe2O3 double layer were exhibited by the films containing ferrite phases (Fig. 1(b)) at 5 K. For the 12 nm thick film, identified as Co2FeO4 (Fig. 1(c)), grown in the ALD process using the cycle sequence 200 × [Fe(Cp)2 + Co(acac)3 + O3] at 350 °C, the coercivity at 300 K remained below 50 Oe both at 300 K (Fig. 12(a)) and 5 K (Fig. 12(b)). However, the coercivity in the same film was enhanced after annealing up to 4000 Oe at 300 K (Fig. 13(a)) and even to 25 kOe at 5 K (Fig. 13(b)). As another example, in the 7 nm thick film, identified as CoFe2O4 (Fig. 1(c)) as-deposited using the cycle sequence 30 × [6 × FeOx + 2 × CoO3x + O3] at 350 °C, the coercivity exceeded 3000 Oe at 300 K (Fig. 12(a)) and 15 kOe at 5 K (Fig. 12(b)). The coercivity in the latter film was increased after annealing up to 3500 Oe at 300 K (Fig. 13(a)) and to 25 kOe at 5 K (Fig. 13(b)). One can notice a deformation of the magnetization hysteresis loop of the annealed nanolaminate sample grown using the cycle sequence 30 × [6 × FeOx + 2 × CoO3x + O3] at crossing the zero field (Fig. 13(b)), which might be connected to exchange bias and magnetic proximity effects in a multilayer.57–59
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Fig. 13 Magnetization-field hysteresis curves of selected Co3O4–Fe2O3 nanolaminates and CoFe2O4/Co2FeO4 films, annealed at 800 °C in vacuum, measured by vibrating sample magnetometry at 300 K (a) and 5 K (b). The deposition cycle sequences (see Table 1) are labelled by arrows pointing to the curves. The notations FeOx and CoOx denote conventional ALD cycles consisting of sequential metal precursor and oxidizer pulses, as (FeCp2 + O3) and [Co(acac)3 + O3], respectively. |
One Co3O4/Fe2O3 bilayer (Fig. 12(a)) had a higher coercivity than Co2FeO4. One thing to note is that the sample with lower coercivity has a much lower thickness (12 nm vs. 32 nm). The observed higher coercivity in the 32 nm Co3O4/Fe2O3 bilayer compared to the 12 nm Co2FeO4 film can be attributed to thickness-dependent magnetic behavior. Thicker films generally support stronger domain wall pinning and higher magnetic anisotropy due to larger grain volume and reduced surface effects. The ultrathin Co2FeO4 film is less crystallized due to low thickness, leading to lower coercivity.
In addition, the saturation magnetization values, measured from the samples deposited using cycle and pulse sequences favouring the formation of ternary phases, tended to markedly exceed those characterizing the films consisting of chemically distinct binary compounds (Fig. 12). It is also worth noting that the exemplary characteristics were exhibited by the sample films grown with thicknesses as low as 7–12 nm.
As revealed above by the results of diffraction analysis (Fig. 1(d)), the dominant phase in the annealed films was CoFe2O4, while Co2FeO4 could be identified as the minor additive. The observation actually became supported by the estimation of magnetic moment per formula unit, expressed by Bohr magneton per formula unit, μB f.u.−1, that is the Bohr magneton per smallest ionic network of a solid compound with stoichiometry providing neutral net charge. Earlier, magnetization values of ∼0.68 and ∼4.2μB f.u.−1 were reported as those characteristic of Co2FeO4 and CoFe2O4, respectively.60 In the present study, the magnetic moments measured against the external field strength, after annealing, reached 552 emu g−1 (Fig. 13(a)). Furthermore, one could consider the molar mass of CoFe2O4 to be 234.6 g mol−1, and bulk density to be 5.29–5.30 g cm−3.61,62 Since the product of Bohr magneton and Avogadro number is 5585, one can find the magnetization per formula unit after dividing the product of the molar mass and the maximum saturation magnetization with the product of bulk density, Bohr magneton and Avogadro number, getting 4.38μB f.u.−1 The result is, obviously, better in comparison to that of CoFe2O4, rather than that of Co2FeO4, as referred to above. Thus, the magnetization-field strength measurements tended to support the results of structural analysis.
The reported coercivity and saturation magnetization values are quite exemplary for nanoscale films. Considering layers under 100 nm, F16N2 films are reported to have a coercivity of 884 Oe at 25 nm thickness.63 Ho2O3 films of 85 nm exhibit a saturation magnetization of about 2000 emu cm−3, but no hysteresis, meaning no measurable coercivity.64 FeCo films were reported to have a saturation magnetization of 2350 emu cm−3, but also at a low coercivity of 10 Oe for 50 nm films.65 So, not only did the films in this work exceed other similar films with comparable thicknesses in saturation magnetization and coercivity values, but more notably, these films exhibited high values for both of these quantities and at lower thicknesses. In other works, it is very usual that one value is low when the other is high.
This study demonstrates that cobalt and iron oxide nanolaminates and ternary ferrite mixtures grown by ALD exhibit highly tunable structural, electrical, and magnetic properties, especially after annealing. By leveraging tailored ALD cycles and post-deposition annealing, we achieved films with saturation magnetization values up to 1000 emu cm−3 and coercivity up to 25 kOe, exceeding typical values reported for films of similar thickness. These findings suggest that ALD-grown cobalt ferrite films could serve as promising candidates for high-density magnetic storage and spintronic devices. Future work should explore integration with patterned substrates and examine temperature-dependent magnetic anisotropy and switching dynamics.
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